16Vrs,

I purchased a trans from Kraftwerks and they added a "custom" .75 5th
(3.94 final) and they sent it ready to be installed.

It has been working great for 5+ years now.

Just another option,

Larry
91 GTI 16V

-----Original Message-----
From: [email protected]
[mailto:[email protected]] On Behalf Of Matthew Yip
Sent: Wednesday, September 20, 2006 9:48 AM
To: 'a2-16v'
Subject: Re: [a2-16v-list] Need a transmission - recommendations please

Les,

Holland has quite a bit more experience with VWs but I'll chime in that
I'm not sold on the 2Y (16v) gearbox.  Yes, the input shaft is larger
but I don't recall hearing of anyone grenading an input shaft on a VW -
grenading differentials, yes; input shafts, no.  

It would probably be more cost effective to source a 4K transaxle from
an A1 GTi which already has the 3.94 final drive - be careful that the
case is "convertible" between the A1 and A2 chassis.  Look for
thru-holes in the differential housing where the A2 transmission mount
attaches.  The CV joint flanges are interchangable and you can slip on a
set of 100 mm flanges with minimal effort.  

Like Holland, I have no experience with Peloquin other than the hearsay
that "Dude, Peloquin rocks b/c it hooks up smoother than a Quaife but
I've never driven either, yo".  However I have about 10 years of
experience with a Quaife and find it to be a very worthwhile investment.


Lastly, a 5th gear swap is a MUST HAVE if you intend to use the car for
anything other than in-town commuting.  Depending on your engine
selection, you may want to go with an even taller 5th gear such as a
.75 instead of the .80.  I had a .75 5th gear in my 2.0L Slorocco with a
4K box - at 70 mph, the rpms were around 3000 which beats 3800 in stock
configuration.  

Matthew

--- Holland Phillips <[email protected]> wrote:

> Hey Les,
> Yeah, it's been a little slow on the old list lately.  How much power 
> do you anticipate putting down with the new motor?  If you're going 
> with the stock 134 bhp, or a little more (no more than around 150-160 
> bhp), I'd start with a 2Y, which will give you the larger input shaft 
> (requires a 16V clutch disk), the 100mm drive flanges, and close ratio

> gears with a .
> 91 5th gear, and a 3.67 final drive.
> Then I'd get a 3.94 R&P, and try and find a .80 5th gear (Autotech 
> used to sell them).  That will make the car amazingly quick through 
> the first four gears, and the .8 5th will make freeway driving 
> tolerable.  For the limited slip, I'd go with a Quaife (Peloquin's are

> supposed to be ok, but I have no experience with them, personally).  
> Then, if you are pulling the gearbox apart to install the 5th gear 
> (that can be done with the box in the car, if need be), R&P, and 
> Quaife, I'd get new synchros, bearings, dogs and clips, seals, 
> gaskets, and replace any damaged gears and synchro hubs, and while the

> whole thing was apart, send it to Cryo Science and have everything 
> including the cases, R&P, Quaife, and the flywheel/pressure plate 
> cryogenically treated.  That will strengthen everything some, and help

> the gearbox to last longer.  Now, if you're going big on power (forced

> induction, or?), the 020 has to go.
>  I'd try and
> find an 02M six speed, or get a converted 02A
> 6 speed from Euro Spec Sport
> (http://www.eurospecsport.com/).  Euro Spec sells complete kits to 
> convert a MkII from an 020 to an 02A.  The 020 is just too weak by 
> design to handle much more than the stock 9A horse power.
> 
> --Holland
> [email protected]
> 
> 
> On Sep 19, 2006, at 7:10 PM, Les Noriel wrote:
> 
> > Since there hasnt been any activity I thought I
> would see if I
> > could get
> > some advice and maybe awaken the list.
> >
> > Some of you know, I've been converting my MKII
> Golf to the
> > equivalent of a
> > 90-92 GTi 16V. My original machine came with the
> 1.8l low
> > compression with
> > the 5speed ACN transmission. This transmission had
> nice tall gears for
> > freeway cruising but was not known to be robust
> and has the smaller
> > 90mm
> > axle flanges.
> >
> > My goal is to build a nice 5sp with a tall 5th
> gear for freeway
> > cruising.
> > I'd also like to install a Limited Slip
> Differential.
> >
> > What transmissions would you recommend? Which cars
> possessed the
> > recommended
> > transmission?
> >
> > Thanks in advance
> >
> > -Les
> > Duarte, California
> >

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