On Wednesday, August 24, 2016 at 12:21:56 AM UTC-7, Jeff Walton wrote:
>
> >During the life of the clock, there were a couple failures of the caps in 
> the voltage doubler 
>

 When your cap(s) failed, was it catastrophic ?  I've only had 1 
electrolytic fail in recent history, and it was a low-voltage cap that 
dried-out and shorted at medium-resistance in a Heathkit device (not a 
clock). No smoke, etc.

I've tried to prevent/mitigate cap failures in my designs by using the 
smallest possible fuse, keeping the caps away from any heat, staying well 
below the rms/ripple current spec, and using a higher voltage rating  than 
necessary (eg 450v cap running at 340VDC).

Recently, I found caps designed for solar-energy applications (TDK Epcos) 
that boast 85C operation for 10,000 hours, so I use them now. Most 
electrolytics are rated for 2000 hours. That doesn't mean the caps will 
fail (ie, explode) in 2000 hours; they just wont be within spec 
(capacitance out-of-spec, but otherwise functional).

Electrolytics are a strange beast compared to other components.

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