If the threads on the bolt seem OK you may be able to buy a tap the correct
size and run it in the pan to clean up those threads. The hardest part is
starting it, be gentle.

On 10/26/08, Ze'ev <[EMAIL PROTECTED]> wrote:
>
>
> Thanks Paul and HRM,
> I believe that the bolt is the right size  -- it is a 17 mm, as the
> Clymer manual indicates, but I suspect it was forced in: it was very
> difficult to get out.  Happy to hear that it's not a difficult thing
> to get done (though some other folks suggest that the whole oil pan
> needs to be removed in order to make sure that no residual metal is
> left around -- probably a good idea).  Won't be easy to get it
> transported, but everybody's got problems! ;-)
> Thanks for the help.
>
>
> On Oct 26, 6:29 pm, "Paul LeBoutillier" <[EMAIL PROTECTED]>
> wrote:
> > Hey Ze'ev,
> >
> > Like Hotrod Mama says, it appears that someone used a wrong-sized bolt
> last
> > time the oil was changed. You will need to get a new bolt and thread your
> > hole to the new bolt. If this is something you're not comfortable doing,
> > you'll need to get a mechanic to help. The good news is it's not a long
> or
> > complicated procedure. But you may need to transport your bike to a shop
> to
> > get the job done.
> >
> > Let us know how it turns out.
> >
> > Paul
> >
> >  <http://groups.google.com/group/nighthawk_lovers>
> > Paul LeBoutillier
> > Nighthawk Lovers Email Group Admin
> >
> > On Sun, Oct 26, 2008 at 3:50 PM, Creative Residential Designs <
> >
> > [EMAIL PROTECTED]> wrote:
> >
> > > That's not a very good sign. Is there metal on just the bolt or is it
> in
> > > the
> > > bottom of the pan in which you drained the oil?
> > > It sounds like either the wrong bolt was used or it was forced in
> > > cross-threaded. You may have to re-thread the hole for another bolt.
> > > Bummer!
> > > ----- Original Message -----
> > > From: "Ze'ev" <[EMAIL PROTECTED]>
> > > To: "Nighthawk Motorcycle Lovers!" <[email protected]>
> > > Sent: Sunday, October 26, 2008 3:25 PM
> > > Subject: [Nighthawk Lovers] Oil change disaster
> >
> > > I've posted this around today... maybe someone here can help.
> >
> > > I have an '84 nighthawk which I bought this season and, about to put
> > > it into storage, was changing the oil for the first time.  The
> > > crankcase drain bolt was very difficult to open.  After draining the
> > > oil, I noticed that there were some metal bits on the thread of the
> > > bolt.  It turns out that it does not fit back on – it reaches a point
> > > of resistance and then loses it.  I have no idea whether this can be
> > > fixed and how.  Meanwhile, I have a bike with no oil, sitting in my
> > > parking spot.  Help if you can!
> > > Thanks.
> >
>

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