Hello all,

This seems like a great group and I've really enjoyed reading some of
the back posts.  This is my first post so I'm not sure how I should
include images, etc so I'll just have links for now.  If anybody has
feedback on embedding photos or anything let me know.  I just
purchased an '82 Nighthawk 450 that has been parked since 1986.  Here
is a photo from when I first got it home:
http://s1245.photobucket.com/albums/gg596/357Enthusiast/?action=view&current=IMAG0224-crop.jpg

The first issue was that both sparkplugs had been broken off in the
head, so I took the head to a machine shop to get them drilled out and
retap the threads.  I've pulled the cylinders off as well because the
head bolts in the middle of the motor had a lot of rust, I guess from
moisture that accumulated in the interior crevices of the engine, so
I'll be retapping the head bolt threads before reassembly.  The inside
of the engine is in great shape so I just cleaned the carbon off the
pistons, head, and valves and I'm going to start reassembing the
valves into the head tonight.  I'll add some photos of the bike in its
current, maximum disassembly state tonight.

The only problem I'm dealing with right now that I'm hoping for input
on is that I don't have a key for the bike, and both replacing the
lock set, which would include a new ignition, helmet lock and gas cap,
or taking those items to a locksmith to get a key made, require
removing the helmet lock, which is screwed to a bracket that is
riveted to the frame in such a way that I can't get a screwdriver to
the screws.  The issue of not being able to unlock the helmet lock
seems minor (I bet I could break it with a flat blade screw driver if
I was going the replacement route) compared to the fact that I can't
get to the screws on the backside to remove it even if I had it open.
Does anybody else with a 450 have any advice on how I can remove the
helmet lock?  I'll post a photo when I get home to show how impossible
access to the screws on the back of the helmet lock are.  It's really
the only truly frustrating element on what has so-far been a great
experience working on and learning this bike.

I'm leaning more toward the replacement option because the gas cap is
missing the lock cylinder, so I'm either going to need to get a new
lock cylinder put in it or else I'll end up replacing the gas cap
anyways, which means I'll have mismatched keys, so a replacement set
is really my preferred choice if I can figure out how to get this
blasted helmet lock off.

Thanks in advance for your advice and I promise to follow up with
photos of my work in progress. :-)
- Kevin

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