You could take one of the other items, have a key made from it, then see if
it works the other two? My '93 750 has a common key for the tank and the
ignition, I wouldn't be surprised if the helmet lock were also shared.

Kurt
On Jan 31, 2012 5:23 PM, "357Enthusiast" <[email protected]>
wrote:

> Hello all,
>
> This seems like a great group and I've really enjoyed reading some of
> the back posts.  This is my first post so I'm not sure how I should
> include images, etc so I'll just have links for now.  If anybody has
> feedback on embedding photos or anything let me know.  I just
> purchased an '82 Nighthawk 450 that has been parked since 1986.  Here
> is a photo from when I first got it home:
>
> http://s1245.photobucket.com/albums/gg596/357Enthusiast/?action=view&current=IMAG0224-crop.jpg
>
> The first issue was that both sparkplugs had been broken off in the
> head, so I took the head to a machine shop to get them drilled out and
> retap the threads.  I've pulled the cylinders off as well because the
> head bolts in the middle of the motor had a lot of rust, I guess from
> moisture that accumulated in the interior crevices of the engine, so
> I'll be retapping the head bolt threads before reassembly.  The inside
> of the engine is in great shape so I just cleaned the carbon off the
> pistons, head, and valves and I'm going to start reassembing the
> valves into the head tonight.  I'll add some photos of the bike in its
> current, maximum disassembly state tonight.
>
> The only problem I'm dealing with right now that I'm hoping for input
> on is that I don't have a key for the bike, and both replacing the
> lock set, which would include a new ignition, helmet lock and gas cap,
> or taking those items to a locksmith to get a key made, require
> removing the helmet lock, which is screwed to a bracket that is
> riveted to the frame in such a way that I can't get a screwdriver to
> the screws.  The issue of not being able to unlock the helmet lock
> seems minor (I bet I could break it with a flat blade screw driver if
> I was going the replacement route) compared to the fact that I can't
> get to the screws on the backside to remove it even if I had it open.
> Does anybody else with a 450 have any advice on how I can remove the
> helmet lock?  I'll post a photo when I get home to show how impossible
> access to the screws on the back of the helmet lock are.  It's really
> the only truly frustrating element on what has so-far been a great
> experience working on and learning this bike.
>
> I'm leaning more toward the replacement option because the gas cap is
> missing the lock cylinder, so I'm either going to need to get a new
> lock cylinder put in it or else I'll end up replacing the gas cap
> anyways, which means I'll have mismatched keys, so a replacement set
> is really my preferred choice if I can figure out how to get this
> blasted helmet lock off.
>
> Thanks in advance for your advice and I promise to follow up with
> photos of my work in progress. :-)
> - Kevin
>
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