Also, you can take your replacement gas cap to have it rekeyed to match
when you are done. Sort about two emails, I forgot about that part.

Kurt
On Jan 31, 2012 5:36 PM, "Kurt Nolte" <[email protected]> wrote:

> You could take one of the other items, have a key made from it, then see
> if it works the other two? My '93 750 has a common key for the tank and the
> ignition, I wouldn't be surprised if the helmet lock were also shared.
>
> Kurt
> On Jan 31, 2012 5:23 PM, "357Enthusiast" <
> [email protected]> wrote:
>
>> Hello all,
>>
>> This seems like a great group and I've really enjoyed reading some of
>> the back posts.  This is my first post so I'm not sure how I should
>> include images, etc so I'll just have links for now.  If anybody has
>> feedback on embedding photos or anything let me know.  I just
>> purchased an '82 Nighthawk 450 that has been parked since 1986.  Here
>> is a photo from when I first got it home:
>>
>> http://s1245.photobucket.com/albums/gg596/357Enthusiast/?action=view&current=IMAG0224-crop.jpg
>>
>> The first issue was that both sparkplugs had been broken off in the
>> head, so I took the head to a machine shop to get them drilled out and
>> retap the threads.  I've pulled the cylinders off as well because the
>> head bolts in the middle of the motor had a lot of rust, I guess from
>> moisture that accumulated in the interior crevices of the engine, so
>> I'll be retapping the head bolt threads before reassembly.  The inside
>> of the engine is in great shape so I just cleaned the carbon off the
>> pistons, head, and valves and I'm going to start reassembing the
>> valves into the head tonight.  I'll add some photos of the bike in its
>> current, maximum disassembly state tonight.
>>
>> The only problem I'm dealing with right now that I'm hoping for input
>> on is that I don't have a key for the bike, and both replacing the
>> lock set, which would include a new ignition, helmet lock and gas cap,
>> or taking those items to a locksmith to get a key made, require
>> removing the helmet lock, which is screwed to a bracket that is
>> riveted to the frame in such a way that I can't get a screwdriver to
>> the screws.  The issue of not being able to unlock the helmet lock
>> seems minor (I bet I could break it with a flat blade screw driver if
>> I was going the replacement route) compared to the fact that I can't
>> get to the screws on the backside to remove it even if I had it open.
>> Does anybody else with a 450 have any advice on how I can remove the
>> helmet lock?  I'll post a photo when I get home to show how impossible
>> access to the screws on the back of the helmet lock are.  It's really
>> the only truly frustrating element on what has so-far been a great
>> experience working on and learning this bike.
>>
>> I'm leaning more toward the replacement option because the gas cap is
>> missing the lock cylinder, so I'm either going to need to get a new
>> lock cylinder put in it or else I'll end up replacing the gas cap
>> anyways, which means I'll have mismatched keys, so a replacement set
>> is really my preferred choice if I can figure out how to get this
>> blasted helmet lock off.
>>
>> Thanks in advance for your advice and I promise to follow up with
>> photos of my work in progress. :-)
>> - Kevin
>>
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