The 650 is just too big for a gyro, Kyle. That's the next project, based on
a CB250 frame. :p

Kurt
On Aug 13, 2012 9:46 AM, "Kyle Munz" <kyle...@gmail.com> wrote:

> I was trying to figure out where to mount the wings, or perhaps just make
> a gyrocopter out of it?
>
> -Kyle
>
>
> On Mon, Aug 13, 2012 at 7:09 AM, Kurt Nolte <vturbine.po...@gmail.com>wrote:
>
>> Teach me to send emails without looking. *DRIVESHAFT side, no aircraft.
>>
>> Going to go check out a machine shop on Wednesday before an optometry
>> appointment, see what they'll run me to make the cuts and do the lathe work.
>>
>> Kurt
>> On Aug 13, 2012 8:05 AM, "Kurt Nolte" <vturbine.po...@gmail.com> wrote:
>>
>>> I thought on it some more, and with the sleeves I plan to use I can get
>>> away with really simple cuts on each side of the swingarm. The sleeve on
>>> the aircraft driveshaft side will take care of the lip.
>>>
>>> Then it's a matter of getting the sleeves turned down and one bushing in
>>> the rear needs a slope cut into it.
>>>
>>> Shouldn't be expensive.
>>>
>>> Kurt
>>> On Aug 13, 2012 7:50 AM, "Allen Thomas" <althomas...@gmail.com> wrote:
>>>
>>>> **
>>>> Man you're in deep, good luck with it.
>>>> Sent via BlackBerry by AT&T
>>>> ------------------------------
>>>> *From: * Kurt Nolte <vturbine.po...@gmail.com>
>>>> *Sender: * nighthawk_lovers@googlegroups.com
>>>> *Date: *Sun, 12 Aug 2012 14:13:21 -0400
>>>> *To: *<nighthawk_lovers@googlegroups.com>
>>>> *ReplyTo: * nighthawk_lovers@googlegroups.com
>>>> *Subject: *Re: [Nighthawk Lovers] The Great CB650SC update
>>>>
>>>> Update minus pictures, the camera's still in the garage all set up.
>>>> I'll get pictures later once I have time to resize them and
>>>>
>>>> The left side pivot bolt takes a 14mm allen bit. The right side is a
>>>> 10mm allen, and a 23/24mm or 1" deep socket can be cut down to make the
>>>> tool for the locking nut. I cut down a gearwrench 23mm deep 3/8" drive
>>>> socket, using a 1.25" speedbor bit and some scrap wood to make a template
>>>> to align the keys. They're ~10mm wide and located at an easy 90* from each
>>>> other: four lines on a square of wood, drill down the middle, cut off the
>>>> 6-point section of the bit to get to the meatier part of the socket, mark
>>>> and cut. Freehanded it well enough with an angle grinder and a cutoff 
>>>> wheel.
>>>>
>>>> When I got the two swingarms out and side by side, there was an
>>>> immediate issue: the Sabre swingarm is ~1.5" wider at the pivot than the
>>>> CB650 swingarm. HOWEVER, the Nighthawk arm does not butt against the frame
>>>> on both sides; actual clearance difference is closer to 1/4" rather than
>>>> the 1"+ the width difference suggests, especially once the step is
>>>> accounted for on the Nighthawk arm.
>>>>
>>>> The bearing diameters are different, that was obvious; the Nighthawk
>>>> uses NSK 30202 bearings (15x35x11.75mm bore diameter X outer diameter X
>>>> depth) while the Sabre uses 30203J bearings (17x40x12mm). There is also not
>>>> enough thickness to the Sabre arm tube to machine the step on the shaft
>>>> side, though there is PLENTY of depth on the brake side to cut down for
>>>> clearance.
>>>>
>>>> Given my original intention to leave the Nighthawk frame intact, only
>>>> adding tabs and not cutting any part of the frame, I have a plan. I'm going
>>>> to have the Sabre swingarm cut to make clearance, then I will fit a steel
>>>> sleeve bushing into each side, sized to allow me to continue using
>>>> Nighthawk bearings, seals and grease retainers. Since I am not increasing
>>>> the weight of the bike in any significant way, these will be fine. These
>>>> sleeves will allow me to machine the step on the driveshaft side, and give
>>>> me some additional thickness on the brake side.
>>>>
>>>> A stock Nighthawk right side pivot bolt can easily be cut down and
>>>> machined to accept the closer frame, and should actually be stronger for it
>>>> with less lever arm.
>>>>
>>>> Sleeving to use the Nighthawk bearings allows me to use stock, readily
>>>> available bearings and seals. Using the bearing codes means they're
>>>> ~$16/each versus $45+ at a motorcycle site or dealer, and this isn't
>>>> "direct from China" pricing either; that's $3 each. Not worth it to me, I'd
>>>> rather have "Made In Japan," "Made In Germany," or "Made In USA" on my
>>>> bearings.
>>>>
>>>> My ONLY concern with this is the difference in tube centerlines for the
>>>> driveshaft tubes. The Nighthawk arm has a tube centerline, measured from
>>>> the flat outer face of the bearing tube, of 1.7". The Sabre swingarm,
>>>> measured similarly, is 2.4", for a difference of .7".
>>>>
>>>> I obtained these centerlines by clamping a straight edge to the bearing
>>>> face on the outside of the swingarm, then measuring to a straight edge held
>>>> against each wall of the driveshaft tube. There may be an issue with my
>>>> methodology. 1.7" does not appear to put the driveshaft universal joint in
>>>> any danger of scraping or rubbing on the outside of the Sabre swingarm
>>>> tube, though that .7" difference does mean that the joint will be operating
>>>> at a bit of an angle. Are there shims I can remove to move the angle drive
>>>> closer to the transmission before we enter the swingarm? I am also going to
>>>> try getting a little bit of material taken from the Sabre arm to reduce
>>>> that distance, but I can't take more than a 1/4" that way, IF that. Will
>>>> still leave me nearly 1/2" out of alignment, but only on the driveshaft
>>>> tube centerlines, not necessarily the the driveshaft itself.
>>>>
>>>> Looking at the way the driveshaft sits in the Nighthawk tube with the
>>>> final drive case installed, it rides really close to the edge of the tube
>>>> anyway rather than down the centerline. The Sabre has an extra .4" of
>>>> clearance on that side (1" even from outer face to inner tube wall vs.
>>>> Nighthawk's 1.4"). I think I'll be fine.
>>>>
>>>> On a non-swingarm (or perhaps tangentially related) I will be building
>>>> a bracket to move the rear brake pedal assembly 1/2" further from the
>>>> frame. This will let me mount the rear master cylinder where it won't
>>>> interfere with the swingarm's movement, and looking at where the footpad
>>>> ends up it won't be a problem for my big foot.
>>>>
>>>> Any thoughts, ideas, questions so far?
>>>>
>>>> -Kurt
>>>>
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