LOL make it a P700S!
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-----Original Message-----
From: Kurt Nolte <vturbine.po...@gmail.com>
Sender: nighthawk_lovers@googlegroups.com
Date: Mon, 13 Aug 2012 09:56:38 
To: <nighthawk_lovers@googlegroups.com>
Reply-To: nighthawk_lovers@googlegroups.com
Subject: Re: [Nighthawk Lovers] The Great CB650SC update

You could put wings on your 700, you know. Would look good!

Kurt
On Aug 13, 2012 9:55 AM, "Kyle Munz" <kyle...@gmail.com> wrote:

> I'm just trying to offer suggestions to expand your project ;)
>
> -Kyle
>
>
> On Mon, Aug 13, 2012 at 8:50 AM, Kurt Nolte <vturbine.po...@gmail.com>wrote:
>
>> The 650 is just too big for a gyro, Kyle. That's the next project, based
>> on a CB250 frame. :p
>>
>> Kurt
>> On Aug 13, 2012 9:46 AM, "Kyle Munz" <kyle...@gmail.com> wrote:
>>
>>> I was trying to figure out where to mount the wings, or perhaps just
>>> make a gyrocopter out of it?
>>>
>>> -Kyle
>>>
>>>
>>> On Mon, Aug 13, 2012 at 7:09 AM, Kurt Nolte <vturbine.po...@gmail.com>wrote:
>>>
>>>> Teach me to send emails without looking. *DRIVESHAFT side, no aircraft.
>>>>
>>>> Going to go check out a machine shop on Wednesday before an optometry
>>>> appointment, see what they'll run me to make the cuts and do the lathe 
>>>> work.
>>>>
>>>> Kurt
>>>> On Aug 13, 2012 8:05 AM, "Kurt Nolte" <vturbine.po...@gmail.com> wrote:
>>>>
>>>>> I thought on it some more, and with the sleeves I plan to use I can
>>>>> get away with really simple cuts on each side of the swingarm. The sleeve
>>>>> on the aircraft driveshaft side will take care of the lip.
>>>>>
>>>>> Then it's a matter of getting the sleeves turned down and one bushing
>>>>> in the rear needs a slope cut into it.
>>>>>
>>>>> Shouldn't be expensive.
>>>>>
>>>>> Kurt
>>>>> On Aug 13, 2012 7:50 AM, "Allen Thomas" <althomas...@gmail.com> wrote:
>>>>>
>>>>>> **
>>>>>> Man you're in deep, good luck with it.
>>>>>> Sent via BlackBerry by AT&T
>>>>>> ------------------------------
>>>>>> *From: * Kurt Nolte <vturbine.po...@gmail.com>
>>>>>> *Sender: * nighthawk_lovers@googlegroups.com
>>>>>> *Date: *Sun, 12 Aug 2012 14:13:21 -0400
>>>>>> *To: *<nighthawk_lovers@googlegroups.com>
>>>>>> *ReplyTo: * nighthawk_lovers@googlegroups.com
>>>>>> *Subject: *Re: [Nighthawk Lovers] The Great CB650SC update
>>>>>>
>>>>>> Update minus pictures, the camera's still in the garage all set up.
>>>>>> I'll get pictures later once I have time to resize them and
>>>>>>
>>>>>> The left side pivot bolt takes a 14mm allen bit. The right side is a
>>>>>> 10mm allen, and a 23/24mm or 1" deep socket can be cut down to make the
>>>>>> tool for the locking nut. I cut down a gearwrench 23mm deep 3/8" drive
>>>>>> socket, using a 1.25" speedbor bit and some scrap wood to make a template
>>>>>> to align the keys. They're ~10mm wide and located at an easy 90* from 
>>>>>> each
>>>>>> other: four lines on a square of wood, drill down the middle, cut off the
>>>>>> 6-point section of the bit to get to the meatier part of the socket, mark
>>>>>> and cut. Freehanded it well enough with an angle grinder and a cutoff 
>>>>>> wheel.
>>>>>>
>>>>>> When I got the two swingarms out and side by side, there was an
>>>>>> immediate issue: the Sabre swingarm is ~1.5" wider at the pivot than the
>>>>>> CB650 swingarm. HOWEVER, the Nighthawk arm does not butt against the 
>>>>>> frame
>>>>>> on both sides; actual clearance difference is closer to 1/4" rather than
>>>>>> the 1"+ the width difference suggests, especially once the step is
>>>>>> accounted for on the Nighthawk arm.
>>>>>>
>>>>>> The bearing diameters are different, that was obvious; the Nighthawk
>>>>>> uses NSK 30202 bearings (15x35x11.75mm bore diameter X outer diameter X
>>>>>> depth) while the Sabre uses 30203J bearings (17x40x12mm). There is also 
>>>>>> not
>>>>>> enough thickness to the Sabre arm tube to machine the step on the shaft
>>>>>> side, though there is PLENTY of depth on the brake side to cut down for
>>>>>> clearance.
>>>>>>
>>>>>> Given my original intention to leave the Nighthawk frame intact, only
>>>>>> adding tabs and not cutting any part of the frame, I have a plan. I'm 
>>>>>> going
>>>>>> to have the Sabre swingarm cut to make clearance, then I will fit a steel
>>>>>> sleeve bushing into each side, sized to allow me to continue using
>>>>>> Nighthawk bearings, seals and grease retainers. Since I am not increasing
>>>>>> the weight of the bike in any significant way, these will be fine. These
>>>>>> sleeves will allow me to machine the step on the driveshaft side, and 
>>>>>> give
>>>>>> me some additional thickness on the brake side.
>>>>>>
>>>>>> A stock Nighthawk right side pivot bolt can easily be cut down and
>>>>>> machined to accept the closer frame, and should actually be stronger for 
>>>>>> it
>>>>>> with less lever arm.
>>>>>>
>>>>>> Sleeving to use the Nighthawk bearings allows me to use stock,
>>>>>> readily available bearings and seals. Using the bearing codes means 
>>>>>> they're
>>>>>> ~$16/each versus $45+ at a motorcycle site or dealer, and this isn't
>>>>>> "direct from China" pricing either; that's $3 each. Not worth it to me, 
>>>>>> I'd
>>>>>> rather have "Made In Japan," "Made In Germany," or "Made In USA" on my
>>>>>> bearings.
>>>>>>
>>>>>> My ONLY concern with this is the difference in tube centerlines for
>>>>>> the driveshaft tubes. The Nighthawk arm has a tube centerline, measured
>>>>>> from the flat outer face of the bearing tube, of 1.7". The Sabre 
>>>>>> swingarm,
>>>>>> measured similarly, is 2.4", for a difference of .7".
>>>>>>
>>>>>> I obtained these centerlines by clamping a straight edge to the
>>>>>> bearing face on the outside of the swingarm, then measuring to a straight
>>>>>> edge held against each wall of the driveshaft tube. There may be an issue
>>>>>> with my methodology. 1.7" does not appear to put the driveshaft universal
>>>>>> joint in any danger of scraping or rubbing on the outside of the Sabre
>>>>>> swingarm tube, though that .7" difference does mean that the joint will 
>>>>>> be
>>>>>> operating at a bit of an angle. Are there shims I can remove to move the
>>>>>> angle drive closer to the transmission before we enter the swingarm? I am
>>>>>> also going to try getting a little bit of material taken from the Sabre 
>>>>>> arm
>>>>>> to reduce that distance, but I can't take more than a 1/4" that way, IF
>>>>>> that. Will still leave me nearly 1/2" out of alignment, but only on the
>>>>>> driveshaft tube centerlines, not necessarily the the driveshaft itself.
>>>>>>
>>>>>> Looking at the way the driveshaft sits in the Nighthawk tube with the
>>>>>> final drive case installed, it rides really close to the edge of the tube
>>>>>> anyway rather than down the centerline. The Sabre has an extra .4" of
>>>>>> clearance on that side (1" even from outer face to inner tube wall vs.
>>>>>> Nighthawk's 1.4"). I think I'll be fine.
>>>>>>
>>>>>> On a non-swingarm (or perhaps tangentially related) I will be
>>>>>> building a bracket to move the rear brake pedal assembly 1/2" further 
>>>>>> from
>>>>>> the frame. This will let me mount the rear master cylinder where it won't
>>>>>> interfere with the swingarm's movement, and looking at where the footpad
>>>>>> ends up it won't be a problem for my big foot.
>>>>>>
>>>>>> Any thoughts, ideas, questions so far?
>>>>>>
>>>>>> -Kurt
>>>>>>
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