great job mate, looks well tidy

On May 15, 1:33 pm, "Matthew Wastell" <matt...@wastell.eu> wrote:
> Nice one!
>
> If and when you do switch to MS I've probably still got my RS1800 maps
> available, although saying that I can't remember if we only put the MS on
> the 2000 engine. I'm using the original MS board.  (Jim correct me if I'm
> wrong)  Either way the map should be pretty close.  The only thing to watch
> out for is most of the base maps available for zetecs use a 2 squirt per
> cycle injection method (or was it 4?).  This is best for emissions, but does
> not allow quite enough resolution on idle if you use larger injectors.
> Switching it to a 1 squirt per cycle (or was it 2?),  fixes that but you
> have to mess about with the maps a little bit.  If you are planning any
> upgrades later, I'd switch it as early as possible.
>
> Watch your intake air temps when the weather is warm, I found I was pulling
> in 50 or 60 degrees air with the air filter where you have it, and on a very
> hot day it would not be happy when on the motorway (hot tarmac and hot air
> sitting just above it) plus all the hot air from the radiator.  I added a
> couple of bonnet vents and later switched to an enclosed K&N appolo with a
> cold feed just above the side light.  I also switched to a Turbo engine at
> the same time which adds lots of heat, but I'm sure the overall temps are
> significantly reduced.
>
> One annoying thing I found with the RS1800 ECU was that it tries to keep the
> revs a bit higher when there is any speed detected- I was doing my advanced
> driver training at the time, and you are meant to break and reduce the speed
> in gear, and only change gear when the braking was done.  If you were in 5th
> and trying to break down to say 20-30mph, the engine would fight and try to
> keep the revs around 1500 rpm minimum I recall.  Disconnecting the speed
> sensor fixed that and did not seem to have any detrimental effects
> elsewhere.
>
> The original rev counter I found over read by about 500rpm, which explained
> why I found it hard to get it to idle well as I was tuning it to tick over
> at 650rpm!  I should have realised reading the MS gauges.  I can't remember
> if we did it with the Ford ECU but with the MS we bent out the throttle stop
> by a tiny amount before I figured out the code to control the idle speed
> control vale, that may also help you with the Ford ECU.
>
> I know it's perhaps too late now, but one interesting thing, was when I
> swapped from RS1800 to 2000 zetec, overall fuel consumption improved.  Like
> wise when switching to MS.
>
> Hope you get lots of nice days to enjoy it.
>
> Matthew
>
> From: quantumowners@googlegroups.com [mailto:quantumowners@googlegroups.com]
> On Behalf Of Rolf
> Sent: 14 May 2012 19:54
> To: quantumowners@googlegroups.com
> Subject: [Quantum Owners] Zetec-ed
>
> Another zetec conversion has been done!
>
> I am happy to say my 2+2 is now equipped with a RS1800 engine. The plan was
> to fit my Megasquirt ecu, but due to lack of time for new MOT, I decided to
> fit an XR2i ecu for now.
>
> It is a very basic ecu, but does the trick. It makes it posible to attach
> the Mega at any time straight onto the existing loom.
>
> As you can see in the pics, I didn't have to modify the subframe too much,
> just the upper bar for camcover clearance.
>
> By replacing the multi-V pulley to old fashion V pulley, with a crackshaft
> pulley from a PSA engine, and cvh cranckshaftwheel, there is enough space to
> clear the frame.
>
> Also the alternator on bespoke brackets with mini spanner is a new zetec
> version, but fitted with a cvh wheel.
>
> All in all is it a combination of (XR2i) cvh and zetec parts, so when you're
> going this route : store everything, until the project is finished!
>
> Still some minor issues to clear, but went to work with no problems, altough
> idleing when cold is not perfect yet.
>
> Rolf
>
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