<https://encrypted-tbn3.gstatic.com/images?q=tbn:ANd9GcRJkljTflQZpICGgTL-zkryouxPpfI4Zgr_se7oniv4mHGyXzbI>

I'm envisioning it's a hub not unlike this one.  That chubby protuberance 
on the right is >16mm in diameter, so it has to be removed in order to 
allow you to slide the Park Tool on.  A Park tool with its hole wowed out 
to 19mm or wider would fit over that chubby protuberance.  


On Wednesday, November 18, 2015 at 2:59:41 PM UTC-8, Mark Reimer wrote:
>
> Just for my own clarity's sake - when you say axle cap - are you referring 
> to the bolt that tightens the hub into the frame? Or are you referring to 
> the axle piece on the inside of the frame, which the bolts thread into? 
>
> On Wed, Nov 18, 2015 at 4:50 PM, George Schick <bhi...@gmail.com 
> <javascript:>> wrote:
>
>> Yeah, as I said in one of my replies on this thread, the "standard" 120mm 
>> road axle caps measure 18.87mm, which is way too wide for the FR-6 to fit 
>> over them.  One has to remove at least the DS axle cap in order to get the 
>> FR-6 (and presumably anyone else's tool, as well) to work.  That's why I'm 
>> trying to get my FR-6 widened by a machinist to at least 19mm.
>>
>> I admit that this is a one-off request, but hey, I view this community 
>> and blog to be all about one-off solutions, trying to mix and match various 
>> component to fit with a particular frame or part :-)
>>
>>
>> On Wednesday, November 18, 2015 at 3:45:40 PM UTC-6, Bill Lindsay wrote:
>>>
>>> The OP actually suggests the FR-6 isn't big enough.  My link says up to 
>>> 16mm, so maybe his Phil hubs axle caps are larger than 16mm?  
>>>
>>> On Wednesday, November 18, 2015 at 1:40:03 PM UTC-8, Mark Reimer wrote:
>>>>
>>>> Oh you know what, that is the tool I have. I guess it's not Shimano. 
>>>> Definitely the Park tool!
>>>>
>>>> On Wed, Nov 18, 2015 at 3:34 PM, Bill Lindsay <tape...@gmail.com> 
>>>> wrote:
>>>>
>>>>> The Park FR-6 has a large through hole and clears anything up to 16mm 
>>>>> in diameter.  Here's a link:
>>>>>
>>>>> http://www.parktool.com/product/freewheel-remover-fr-6
>>>>>
>>>>> The BMX freewheel removal tool I have barely fits over a normal 
>>>>> threaded axle.  So when I had to pull the FW on my Phil Hub I had to roll 
>>>>> down to the LBS and use theirs.  Maybe the OP has what I have, and maybe 
>>>>> both of us need an FR-6.  
>>>>>
>>>>> Bill who-has-a-phil-rear-hub-with-a-bmx-freewheel Lindsay
>>>>> El Cerrito, CA 
>>>>>
>>>>>
>>>>>
>>>>> On Wednesday, November 18, 2015 at 11:59:36 AM UTC-8, George Schick 
>>>>> wrote:
>>>>>
>>>>>> Mark - Yep, you've got it exactly.  I'm just trying to figure out an 
>>>>>> easy way to get the BMX freewheel tool on there without having to remove 
>>>>>> the axle caps.  I have several SS freewheels and I like to interchange 
>>>>>> them 
>>>>>> occasionally, depending on riding conditions.  You're solution works 
>>>>>> just 
>>>>>> fine; call me lazy.
>>>>>>
>>>>>> David - You've got it exactly, too.
>>>>>>
>>>>>> On Wednesday, November 18, 2015 at 1:33:18 PM UTC-6, David Banzer 
>>>>>> wrote:
>>>>>>>
>>>>>>> I think folks are putting single speed freewheels on hubs designed 
>>>>>>> for multi-speed freewheels, then having difficult getting the tool over 
>>>>>>> the 
>>>>>>> axle.
>>>>>>> David
>>>>>>> Chicago
>>>>>>>
>>>>>>> On Wednesday, November 18, 2015 at 1:15:29 PM UTC-6, Mark Reimer 
>>>>>>> wrote:
>>>>>>>>
>>>>>>>> I'm a bit confused - I have two sets of Phil single speed hubs, 
>>>>>>>> both with white industries freewheels on them, and I've used a plain 
>>>>>>>> ol 
>>>>>>>> Shimano BMW freewheel remover to get them off. I remove the axle bolt, 
>>>>>>>> put 
>>>>>>>> the tool on, and then thread the axle bolt back in to keep the tool 
>>>>>>>> engaged 
>>>>>>>> and not slip. Works with hubs spaced 120 and 130. Is this the same 
>>>>>>>> situation? 
>>>>>>>>
>>>>>>>> On Tuesday, November 17, 2015 at 8:23:43 PM UTC-6, George Schick 
>>>>>>>> wrote:
>>>>>>>>>
>>>>>>>>> Curiosity got the best of me so I went down to the shop to take 
>>>>>>>>> some actual measurements.  The opening on the FR-6 is 15.29mm; the PW 
>>>>>>>>> axle 
>>>>>>>>> cap diameter is 18.87mm.  So milling out the tool to about 19mm may 
>>>>>>>>> not 
>>>>>>>>> involve removing as critical an amount of material as I feared.  I 
>>>>>>>>> think I 
>>>>>>>>> might go after this solution.  BTW, from what little I know about 
>>>>>>>>> machinist 
>>>>>>>>> work, I'm thinking this would probably get done with a vertical 
>>>>>>>>> milling 
>>>>>>>>> machine, not a lathe.
>>>>>>>>>
>>>>>>>>> Thanks all for your suggestions.
>>>>>>>>>
>>>>>>>>> On Tuesday, November 17, 2015 at 8:07:05 PM UTC-6, George Schick 
>>>>>>>>> wrote:
>>>>>>>>>>
>>>>>>>>>> Will - your advice is exactly how i do it.  Then, since the axle 
>>>>>>>>>> cap can't be reinstalled with the BMX tool in there, I shore it up 
>>>>>>>>>> with a 
>>>>>>>>>> couple of fender washers to support it on the DS.  I have also 
>>>>>>>>>> thought 
>>>>>>>>>> about your suggestion to bore out the hole on the FR-6 tool to fit 
>>>>>>>>>> over the 
>>>>>>>>>> axle cap (I have a machinist friend with the lathe), but I fear that 
>>>>>>>>>> it may 
>>>>>>>>>> leave the remaining metal too thin to withstand the torque involved 
>>>>>>>>>> in 
>>>>>>>>>> removing the freewheel.  Might be worth a shot sometime, though.  
>>>>>>>>>> They're 
>>>>>>>>>> not that expensive a tool…
>>>>>>>>>>
>>>>>>>>>>
>>>>>>>>>> On Tuesday, November 17, 2015 at 7:57:18 PM UTC-6, William 
>>>>>>>>>> deRosset wrote:
>>>>>>>>>>>
>>>>>>>>>>> Dear George,
>>>>>>>>>>>
>>>>>>>>>>> Can you pull the DS and leave the NDS (my non-track 
>>>>>>>>>>> end-cap-swappable Phil hubs are in VT these days, or I'd check) in 
>>>>>>>>>>> place to 
>>>>>>>>>>> locate the QR? All the QR needs is to provide some preload to hold 
>>>>>>>>>>> the 
>>>>>>>>>>> splines prongs/splines in place until the freewheel shifts a bit. 
>>>>>>>>>>> Alternatively, you could throw your freewheel remover on the lathe 
>>>>>>>>>>> and bore 
>>>>>>>>>>> it out a bit....
>>>>>>>>>>>
>>>>>>>>>>> Best,
>>>>>>>>>>>
>>>>>>>>>>> Will
>>>>>>>>>>> William M. deRosset
>>>>>>>>>>> Fort Collins, CO
>>>>>>>>>>>
>>>>>>>>>>> On Tuesday, November 17, 2015 at 5:32:08 PM UTC-7, George Schick 
>>>>>>>>>>> wrote:
>>>>>>>>>>>>
>>>>>>>>>>>> Anyone out there know of a "BMX" freewheel removal tool that 
>>>>>>>>>>>> will work well with a Phil Hub?  Unfortunately, the center hole on 
>>>>>>>>>>>> a 
>>>>>>>>>>>> commonly used tool, like the Park FR-6, is not large enough to 
>>>>>>>>>>>> slip over 
>>>>>>>>>>>> the larger-than-normal axle caps of the Phil hub.  This means that 
>>>>>>>>>>>> the axle 
>>>>>>>>>>>> cap on the drive side must first be removed, which is not only an 
>>>>>>>>>>>> extra 
>>>>>>>>>>>> PITA, but then the removal tool has to sit against the notches on 
>>>>>>>>>>>> the 
>>>>>>>>>>>> freewheel without benefit of the QR skewer to hold it in place, 
>>>>>>>>>>>> risking the 
>>>>>>>>>>>> stripping of the FW notches in the process.
>>>>>>>>>>>>
>>>>>>>>>>>>
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