It's more common with smaller allen keys.  3mm allen heads are the worst. 
 Many of the hardware kits for racks come with a bunch of 3mm pan head 
bolts and a free allen wrench.  The wrench sucks so it's easy to round it 
out.  Rack hardware should be pretty tight, but 3mm pan heads are horrible. 
 If that's possibly your situation, replace all the 3mm pan head M5 bolts 
with 4mm or 5mm button head M5 bolts.  

Aside from the special case of all-too-common 3mm pan head bolts, cheap or 
worn tools, low quality fasteners and overtightening are all possible 
causes. 

Bill Lindsay
El Cerrito, CA

On Sunday, April 23, 2017 at 12:58:27 PM UTC-7, Jim S. wrote:
>
> This might be an obvious thing that I'm just not aware of. So I ask.
>
> When I tighten or untighten bolts with a hex wrench, sometimes the wrench 
> gets stuck in the bolt. Is this a common problem? Is this caused by 
> something dumb that I'm doing? Thanks in advance for your expertise.
>
>
>

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