Two observations from reading the article. 1. The lugged bike renaissance happened and is ongoing. 2. Neither of my two Rivendell’s are lugged. Well, the Clem has the seat cluster…

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On Oct 5, 2023, at 5:05 PM, Ted W <ted.l.w...@gmail.com> wrote:


Funny you should mention this I have a couple different 3D printers, one that prints in resin which is perfect for making positive molds for stuff like this because the end product has very fine layer lines, and i was thinking about how I would design my own lugs… I think you just gave me some ideas!

On Thu, Oct 5, 2023 at 4:58 PM aeroperf <dorem...@comcast.net> wrote:
I keep thinking it might be easier now (2023) to do a lugged frame than it was 10 years ago because…
You can design the frame with a CAD program, design the lugs with the same program, and print the lugs using a 3-D printer.  If you don’t print the steel lugs themselves, you can use the 3-D printer to print a wax lug, which you can then cast in steel.
Suddenly, everything fits.  The lug fits the geometry of the tubing.  If you make a bigger or smaller frame, it won’t be “we only have lugs for a 55Cm, but this is a 60Cm”, because the printer can just print the correct lug.

Having spent 45 years working in aviation, I know that the skills required  to weld/braze thin walled steel tubing are every bit as demanding as brazing on a lug.  And the CAD tools today are outstanding.

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