While I have never built a tank or a mold, I have built a number of 
boats both scale and up to 20 feet full size. Rather than filling and 
sanding, how about making the mold oversize and then 
sawing/planing/surforming/sanding to size. It should be less work and 
less expensive.

Ron

Doug Conn wrote:
>
> Hello –
>
> A couple of weeks ago I mentioned my plan to build a turret mold. I 
> haven’t decided yet if I’ll use fiberglass or vacuform. I thought I’d 
> build the mold and then drill vent holes (and hollow it out a little) 
> if I decided to use vacuforming.
>
> I want to use layers of ½” or 3/8” MDF to build the basic turret shape 
> and then fill the stair-step gaps with filler and sand until I have 
> the right curves. The diagram below shows what I’m thinking in 
> cross-section. The yellow shows MDF and the blue is filler material.
>
> At first, I was going to use Bondo as the filler material but now I’m 
> thinking that is overkill. I may be able to get away with something 
> easier to work with like spackle or water putty 
> (http://www.waterputty.com/ ). What do you think ? Any thoughts about 
> what kind of filler would be appropriate ? I know I’ll need to polish 
> like crazy if I make this a fiberglass mold.
>
> Thanks a lot,
>
> Doug
>
>
> >

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