RE: skinny power cords.

2001-10-31 Thread Mark Bushnell

Effective January 1, 2002. Arc-Fault Circuit-Interrupter (AFCI) protection 
devices will be required for all 125-volt, single-phase, 15- and 20-ampere 
receptacle outlets installed in dwelling unit bedrooms (1999 NEC). The 2002 
NEC requires AFCI protection for all 125-volt, single-phase, 15- and 
20-ampere outlets (not just receptacle outlets) in dwelling unit bedrooms.

For more information:
http://www.mikeholt.com/Newsletters/AFCIs.htm
http://www.ul.com/regulators/afci/index.html
http://www.ch.cutler-hammer.com/ and search for AFCI
http://www.arcfault.com/default.htm
http://www.geindustrial.com/industrialsystems/loadcenters/notes/moreafci  
..htm
http://www.geindustrial.com/industrialsystems/loadcenters/notes/afci_pap  
er.htm

Sincerely,
Mark E. Bushnell, Senior Electromagnetic Effects Engineer
Raytheon, Greenville, TX
http://www.raytheon.com/ais/aisproducts/ais_mstf/emeffects.html
This message is printed on 100% recycled electrons.

--

Yes,  This the reason that the arc fault interrupter was invented.  New 
codes
require it on bedroom circuits I understand.





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Re: skinny power cords.

2001-10-30 Thread Tania Grant
My apologies to Andrew Carson!

Somehow I scrolled down so that only the Cc:  for ron_wellman was visible and, 
therefore, typed in the wrong salutation.   This would not happen were we 
writing letters in long hand; however, we would also not be addressing so many 
people at the same time.

I am impressed that it takes a guy from England to tell us folks here the 
chapter and verse where to find things in our own electrical code.   Let's hear 
more of such from over the pond!

taniagr...@msn.com
  
- Original Message -
From: Tania Grant
Sent: Monday, October 29, 2001 7:39 PM
To: acar...@uk.xyratex.com
Cc: WELLMAN,RON (A-PaloAlto,ex1); emc
Subject: Re: skinny power cords.
  
Ron,
  
Thank you.  I appreciate the reference to the NEC!
  
taniagr...@msn.com
  
- Original Message -
From: acar...@uk.xyratex.com
Sent: Monday, October 29, 2001 4:09 AM
To: Tania Grant
Cc: WELLMAN,RON (A-PaloAlto,ex1); emc
Subject: Re: skinny power cords.
  
Tania  
The V in SVT does indeed stand for Vacuum and not Vinyl. In reference to the 
Trade name of this type of cable being Vacuum cleaner cord not suitable for 
hard usage.  
Article 400 of the NEC, page 70-211 to 70-224 ( in the 1999 edition) defines 
all the US cordage definitions. What the letters mean and what use the cordage 
is suitable for.  
   
   
Tania Grant wrote:  
Ron, I am a bit confused;--  you stated  " SVT is for vacuum cleaners, not 
consumer products."Is not a vacuum cleaner a consumer product??? I may be 
wrong, but I thought that the "V" in the SVT designation stands for "vinyl", a 
soft and flexible insulation.   Since many vacuum cleaning cords are 
automatically wound inside the appliance, that suits the application quite 
well.   SJT cords, on the other hand, are more stiff;  however, they are also 
used with consumer products. Perhaps someone else can shed more specific light 
on the various U.S. power cord applications and their respective nomenclature.  
 I know that in the SJTO designation, the "O" stands for resistance to Oil, and 
that such cords are recommended (required?) in industrial areas where oil would 
likely be present, such as in car garages, etc. Tania granttaniagr...@msn.com   
- Original Message -
From: WELLMAN,RON (A-PaloAlto,ex1)
Sent: Sunday, October 28, 2001 6:50 AM
To: emc
Subject: RE: skinny power cords.
   

In North America we rate cordage according to usage. The probability of  
crushing a cord is dependent on its usage and the selection of the cordage  
type by the manufacturer. I have seen many IT manufacturers use SVT cordage  
in North America. In my opinion SVT cordage is chosen instead of SJT just to  
save money. SVT is for vacuum cleaners, not consumer products. So, would  
fusing a plug in the USA/Canada be needed? I say no because we have a  
working system to rate cordage according to usage. If people choose to abuse  
the system, they assume the risk and liability for doing so.  
Regards,  
+=+  
|Ronald R. Wellman|Voice : 408-345-8229   |  
|Agilent Technologies |FAX   : 408-553-2412   |  
|5301 Stevens Creek Blvd.,|E-Mail: ron_well...@agilent.com|  
|Mailstop 54L-BB  |WWW   : http://www.agilent.com |  
|Santa Clara, California 95052 USA|   |  
+=+  
| "Common sense is the collection of prejudices acquired by age   |  
|  eighteen." - Albert Einstein   |  
+=+  
   
   
-Original Message-  
From: Nick Rouse [mailto:100626.3...@compuserve.com]  
Sent: Friday, October 26, 2001 2:11 PM  
To: emc  
Subject: Fw: skinny power cords.  
   
   
   
- Original Message -  
From: "Nick Rouse" <100626.3...@compuserve.com>  
To: "WELLMAN,RON (A-PaloAlto,ex1)"   
Sent: Friday, October 26, 2001 9:52 PM  
Subject: Re: skinny power cords.  
   
> Earlier on in the thread it was not about arcing across the pins of a plug  
> but about the dangers or having a power cord rated lower than the  
> protection in the supply. Damage to the cord such as squashing it under  
> the legs of furniture or repeated flexing or overloads in simple unfused  
> equipment like table lights can cause overheating in the cord that will  
not  
> trip out the circuit protection.  
> Fused plugs do allow thin power cords to be used safely from supplies that  
> have a high rated current, In the UK power outlets are on a ring protected  
> by a 30A or 50A fuse or breaker.  
>  
> Nick Rouse  
>  
>  Original Message -----  
> From: "WELLMAN,RON (A-PaloAlto,ex1)"   
> To:   
> Sent: Friday, October 26, 2001 3:05 PM  
> Subject: RE: skinny power cords.  

Re: skinny power cords.

2001-10-30 Thread Tania Grant
Ron,

Thank you.  I appreciate the reference to the NEC!

taniagr...@msn.com
  
- Original Message -
From: acar...@uk.xyratex.com
Sent: Monday, October 29, 2001 4:09 AM
To: Tania Grant
Cc: WELLMAN,RON (A-PaloAlto,ex1); emc
Subject: Re: skinny power cords.
  
Tania  
The V in SVT does indeed stand for Vacuum and not Vinyl. In reference to the 
Trade name of this type of cable being Vacuum cleaner cord not suitable for 
hard usage.  
Article 400 of the NEC, page 70-211 to 70-224 ( in the 1999 edition) defines 
all the US cordage definitions. What the letters mean and what use the cordage 
is suitable for.  
   
   
Tania Grant wrote:  
Ron, I am a bit confused;--  you stated  " SVT is for vacuum cleaners, not 
consumer products."Is not a vacuum cleaner a consumer product??? I may be 
wrong, but I thought that the "V" in the SVT designation stands for "vinyl", a 
soft and flexible insulation.   Since many vacuum cleaning cords are 
automatically wound inside the appliance, that suits the application quite 
well.   SJT cords, on the other hand, are more stiff;  however, they are also 
used with consumer products. Perhaps someone else can shed more specific light 
on the various U.S. power cord applications and their respective nomenclature.  
 I know that in the SJTO designation, the "O" stands for resistance to Oil, and 
that such cords are recommended (required?) in industrial areas where oil would 
likely be present, such as in car garages, etc. Tania granttaniagr...@msn.com   
- Original Message -
From: WELLMAN,RON (A-PaloAlto,ex1)
Sent: Sunday, October 28, 2001 6:50 AM
To: emc
Subject: RE: skinny power cords.
   

In North America we rate cordage according to usage. The probability of  
crushing a cord is dependent on its usage and the selection of the cordage  
type by the manufacturer. I have seen many IT manufacturers use SVT cordage  
in North America. In my opinion SVT cordage is chosen instead of SJT just to  
save money. SVT is for vacuum cleaners, not consumer products. So, would  
fusing a plug in the USA/Canada be needed? I say no because we have a  
working system to rate cordage according to usage. If people choose to abuse  
the system, they assume the risk and liability for doing so.  
Regards,  
+=+  
|Ronald R. Wellman|Voice : 408-345-8229   |  
|Agilent Technologies |FAX   : 408-553-2412   |  
|5301 Stevens Creek Blvd.,|E-Mail: ron_well...@agilent.com|  
|Mailstop 54L-BB  |WWW   : http://www.agilent.com |  
|Santa Clara, California 95052 USA|   |  
+=+  
| "Common sense is the collection of prejudices acquired by age   |  
|  eighteen." - Albert Einstein   |  
+=+  
   
   
-Original Message-  
From: Nick Rouse [mailto:100626.3...@compuserve.com]  
Sent: Friday, October 26, 2001 2:11 PM  
To: emc  
Subject: Fw: skinny power cords.  
   
   
   
- Original Message -  
From: "Nick Rouse" <100626.3...@compuserve.com>  
To: "WELLMAN,RON (A-PaloAlto,ex1)"   
Sent: Friday, October 26, 2001 9:52 PM  
Subject: Re: skinny power cords.  
   
> Earlier on in the thread it was not about arcing across the pins of a plug  
> but about the dangers or having a power cord rated lower than the  
> protection in the supply. Damage to the cord such as squashing it under  
> the legs of furniture or repeated flexing or overloads in simple unfused  
> equipment like table lights can cause overheating in the cord that will  
not  
> trip out the circuit protection.  
> Fused plugs do allow thin power cords to be used safely from supplies that  
> have a high rated current, In the UK power outlets are on a ring protected  
> by a 30A or 50A fuse or breaker.  
>  
> Nick Rouse  
>  
>  Original Message -----  
> From: "WELLMAN,RON (A-PaloAlto,ex1)"   
> To:   
> Sent: Friday, October 26, 2001 3:05 PM  
> Subject: RE: skinny power cords.  
>  
>  
> >  
> >  
> > Hello all,  
> >  
> > Earlier on in this thread it was eluded that this problem was leading to  
> the  
> > need of fused power plugs, similar to what is done in the UK. However,  
> based  
> > on the analyses of several people, I do not see how a fused plug would  
of  
> > prevented the failure that Robert experienced.  
> >  
> > Regards,  
> > +=+  
> > |Ronald R. Wellman|Voice : 408-345-8229   |  
> > |Agilent Technologies

Re: skinny power cords.

2001-10-29 Thread Andrew Carson
Tania

The V in SVT does indeed stand for Vacuum and not Vinyl. In reference to
the Trade name of this type of cable being Vacuum cleaner cord not
suitable for hard usage.

Article 400 of the NEC, page 70-211 to 70-224 ( in the 1999 edition)
defines all the US cordage definitions. What the letters mean and what
use the cordage is suitable for.



Tania Grant wrote:

> Ron, I am a bit confused;--  you stated  " SVT is for vacuum cleaners,
> not consumer products."Is not a vacuum cleaner a consumer product??? I
> may be wrong, but I thought that the "V" in the SVT designation stands
> for "vinyl", a soft and flexible insulation.   Since many vacuum
> cleaning cords are automatically wound inside the appliance, that
> suits the application quite well.   SJT cords, on the other hand, are
> more stiff;  however, they are also used with consumer
> products. Perhaps someone else can shed more specific light on the
> various U.S. power cord applications and their respective
> nomenclature.   I know that in the SJTO designation, the "O" stands
> for resistance to Oil, and that such cords are recommended (required?)
> in industrial areas where oil would likely be present, such as in car
> garages, etc. Tania granttaniagr...@msn.com
>
>  - Original Message -
>  From: WELLMAN,RON (A-PaloAlto,ex1)
>  Sent: Sunday, October 28, 2001 6:50 AM
>  To: emc
>  Subject: RE: skinny power cords.
>
>
>
>  In North America we rate cordage according to usage. The
>  probability of
>  crushing a cord is dependent on its usage and the selection
>  of the cordage
>  type by the manufacturer. I have seen many IT manufacturers
>  use SVT cordage
>  in North America. In my opinion SVT cordage is chosen
>  instead of SJT just to
>  save money. SVT is for vacuum cleaners, not consumer
>  products. So, would
>  fusing a plug in the USA/Canada be needed? I say no because
>  we have a
>  working system to rate cordage according to usage. If people
>  choose to abuse
>  the system, they assume the risk and liability for doing so.
>
>  Regards,
>  +===
>  =+
>  |Ronald R. Wellman|Voice :
>  408-345-8229   |
>  |Agilent Technologies |FAX   :
>  408-553-2412   |
>  |5301 Stevens Creek Blvd.,|E-Mail:
>  ron_well...@agilent.com|
>  |Mailstop 54L-BB  |WWW   :
>  http://www.agilent.com |
>  |Santa Clara, California 95052
>  USA|   |
>  +===
>  =+
>  | "Common sense is the collection of prejudices acquired by
>  age   |
>  |  eighteen." - Albert
>  Einstein   |
>  +===
>  =+
>
>
>
>  -Original Message-
>  From: Nick Rouse [mailto:100626.3...@compuserve.com]
>  Sent: Friday, October 26, 2001 2:11 PM
>  To: emc
>  Subject: Fw: skinny power cords.
>
>
>
>
>  - Original Message -
>  From: "Nick Rouse" <100626.3...@compuserve.com>
>  To: "WELLMAN,RON (A-PaloAlto,ex1)" 
>
>  Sent: Friday, October 26, 2001 9:52 PM
>  Subject: Re: skinny power cords.
>
>
>  > Earlier on in the thread it was not about arcing across
>  the pins of a plug
>  > but about the dangers or having a power cord rated lower
>  than the
>  > protection in the supply. Damage to the cord such as
>  squashing it under
>  > the legs of furniture or repeated flexing or overloads in
>  simple unfused
>  > equipment like table lights can cause overheating in the
>  cord that will
>  not
>  > trip out the circuit protection.
>  > Fused plugs do allow thin power cords to be used safely
>  from supplies that
>  > have a high rated current, In the UK power outlets are on
>  a ring protected
>  > by a 30A or 50A fuse or breaker.
>  >
>  > Nick Rouse
>  >
>  >  Original Message -
>  > From: "WELLMAN,RON (A-PaloAlto,ex1)"
>  
>  > To: 
>  > Sent: Friday, October 26, 2001 3:05 PM
>  > Subject: RE: skinny power cords.
>  >
>  >
>  > >
>  > >
>  > > Hello all,
>  > >
>  > > Earlier on in this thread it was eluded that this
>  problem w

Re: skinny power cords.

2001-10-28 Thread John Woodgate

I read in !emc-pstc that WELLMAN,RON (A-PaloAlto,ex1)
 wrote (in <999F6F1E8EB8D311AC190090277A7726086
58...@axcs08.cos.agilent.com>) about 'skinny power cords.', on Sun, 28
Oct 2001:
>In the UK power outlets are on a ring protected
>> by a 30A or 50A fuse or breaker.

No, 30 A fuse or 32 A MCB. No 50 A.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Eat mink and be dreary!

---
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No longer online until our new server is brought online and the old 
messages are imported into the new server.



Re: skinny power cords.

2001-10-28 Thread Tania Grant
Ron,

I am a bit confused;--  you stated  " SVT is for vacuum cleaners, not consumer 
products."
Is not a vacuum cleaner a consumer product???  

I may be wrong, but I thought that the "V" in the SVT designation stands for 
"vinyl", a soft and flexible insulation.   Since many vacuum cleaning cords are 
automatically wound inside the appliance, that suits the application quite 
well.   SJT cords, on the other hand, are more stiff;  however, they are also 
used with consumer products.

Perhaps someone else can shed more specific light on the various U.S. power 
cord applications and their respective nomenclature.   I know that in the SJTO 
designation, the "O" stands for resistance to Oil, and that such cords are 
recommended (required?) in industrial areas where oil would likely be present, 
such as in car garages, etc.

Tania Grant
taniagr...@msn.com
  
- Original Message -
From: WELLMAN,RON (A-PaloAlto,ex1)
Sent: Sunday, October 28, 2001 6:50 AM
To: emc
Subject: RE: skinny power cords.
  

In North America we rate cordage according to usage. The probability of
crushing a cord is dependent on its usage and the selection of the cordage
type by the manufacturer. I have seen many IT manufacturers use SVT cordage
in North America. In my opinion SVT cordage is chosen instead of SJT just to
save money. SVT is for vacuum cleaners, not consumer products. So, would
fusing a plug in the USA/Canada be needed? I say no because we have a
working system to rate cordage according to usage. If people choose to abuse
the system, they assume the risk and liability for doing so.

Regards,
+=+
|Ronald R. Wellman|Voice : 408-345-8229   |
|Agilent Technologies |FAX   : 408-553-2412   |
|5301 Stevens Creek Blvd.,|E-Mail: ron_well...@agilent.com|
|Mailstop 54L-BB  |WWW   : http://www.agilent.com |
|Santa Clara, California 95052 USA|   |
+=+
| "Common sense is the collection of prejudices acquired by age   |
|  eighteen." - Albert Einstein   |
+=+



-Original Message-
From: Nick Rouse [mailto:100626.3...@compuserve.com]
Sent: Friday, October 26, 2001 2:11 PM
To: emc
Subject: Fw: skinny power cords.




- Original Message -
From: "Nick Rouse" <100626.3...@compuserve.com>
To: "WELLMAN,RON (A-PaloAlto,ex1)" 
Sent: Friday, October 26, 2001 9:52 PM
Subject: Re: skinny power cords.


> Earlier on in the thread it was not about arcing across the pins of a plug
> but about the dangers or having a power cord rated lower than the
> protection in the supply. Damage to the cord such as squashing it under
> the legs of furniture or repeated flexing or overloads in simple unfused
> equipment like table lights can cause overheating in the cord that will
not
> trip out the circuit protection.
> Fused plugs do allow thin power cords to be used safely from supplies that
> have a high rated current, In the UK power outlets are on a ring protected
> by a 30A or 50A fuse or breaker.
>
> Nick Rouse
>
>  Original Message -
> From: "WELLMAN,RON (A-PaloAlto,ex1)" 
> To: 
> Sent: Friday, October 26, 2001 3:05 PM
> Subject: RE: skinny power cords.
>
>
> >
> >
> > Hello all,
> >
> > Earlier on in this thread it was eluded that this problem was leading to
> the
> > need of fused power plugs, similar to what is done in the UK. However,
> based
> > on the analyses of several people, I do not see how a fused plug would
of
> > prevented the failure that Robert experienced.
> >
> > Regards,
> > +=+
> > |Ronald R. Wellman|Voice : 408-345-8229   |
> > |Agilent Technologies |FAX   : 408-553-2412   |
> > |5301 Stevens Creek Blvd.,|E-Mail: ron_well...@agilent.com|
> > |Mailstop 54L-BB  |WWW   : http://www.agilent.com |
> > |Santa Clara, California 95052 USA|   |
> > +=+
> > | "Common sense is the collection of prejudices acquired by age   |
> > |  eighteen." - Albert Einstein   |
> > +=+
> >
> > ---
> > This message is from the IEEE EMC Society Product Safety
> > Technical Committee emc-pstc discussion list.
> >
> > Visit our web site at:  http://www.ewh.i

RE: skinny power cords.

2001-10-28 Thread WELLMAN,RON (A-PaloAlto,ex1)

In North America we rate cordage according to usage. The probability of
crushing a cord is dependent on its usage and the selection of the cordage
type by the manufacturer. I have seen many IT manufacturers use SVT cordage
in North America. In my opinion SVT cordage is chosen instead of SJT just to
save money. SVT is for vacuum cleaners, not consumer products. So, would
fusing a plug in the USA/Canada be needed? I say no because we have a
working system to rate cordage according to usage. If people choose to abuse
the system, they assume the risk and liability for doing so.

Regards,
+=+
|Ronald R. Wellman|Voice : 408-345-8229   |
|Agilent Technologies |FAX   : 408-553-2412   |
|5301 Stevens Creek Blvd.,|E-Mail: ron_well...@agilent.com|
|Mailstop 54L-BB  |WWW   : http://www.agilent.com |
|Santa Clara, California 95052 USA|   |
+=+
| "Common sense is the collection of prejudices acquired by age   |
|  eighteen." - Albert Einstein   |
+=+



-Original Message-
From: Nick Rouse [mailto:100626.3...@compuserve.com]
Sent: Friday, October 26, 2001 2:11 PM
To: emc
Subject: Fw: skinny power cords.




- Original Message -
From: "Nick Rouse" <100626.3...@compuserve.com>
To: "WELLMAN,RON (A-PaloAlto,ex1)" 
Sent: Friday, October 26, 2001 9:52 PM
Subject: Re: skinny power cords.


> Earlier on in the thread it was not about arcing across the pins of a plug
> but about the dangers or having a power cord rated lower than the
> protection in the supply. Damage to the cord such as squashing it under
> the legs of furniture or repeated flexing or overloads in simple unfused
> equipment like table lights can cause overheating in the cord that will
not
> trip out the circuit protection.
> Fused plugs do allow thin power cords to be used safely from supplies that
> have a high rated current, In the UK power outlets are on a ring protected
> by a 30A or 50A fuse or breaker.
>
> Nick Rouse
>
>  Original Message -
> From: "WELLMAN,RON (A-PaloAlto,ex1)" 
> To: 
> Sent: Friday, October 26, 2001 3:05 PM
> Subject: RE: skinny power cords.
>
>
> >
> >
> > Hello all,
> >
> > Earlier on in this thread it was eluded that this problem was leading to
> the
> > need of fused power plugs, similar to what is done in the UK. However,
> based
> > on the analyses of several people, I do not see how a fused plug would
of
> > prevented the failure that Robert experienced.
> >
> > Regards,
> > +=+
> > |Ronald R. Wellman|Voice : 408-345-8229   |
> > |Agilent Technologies |FAX   : 408-553-2412   |
> > |5301 Stevens Creek Blvd.,|E-Mail: ron_well...@agilent.com|
> > |Mailstop 54L-BB  |WWW   : http://www.agilent.com |
> > |Santa Clara, California 95052 USA|   |
> > +=+
> > | "Common sense is the collection of prejudices acquired by age   |
> > |  eighteen." - Albert Einstein   |
> > +=+
> >
> > ---
> > This message is from the IEEE EMC Society Product Safety
> > Technical Committee emc-pstc discussion list.
> >
> > Visit our web site at:  http://www.ewh.ieee.org/soc/emcs/pstc/
> >
> > To cancel your subscription, send mail to:
> >  majord...@ieee.org
> > with the single line:
> >  unsubscribe emc-pstc
> >
> > For help, send mail to the list administrators:
> >  Michael Garretson:pstc_ad...@garretson.org
> >  Dave Healddavehe...@mediaone.net
> >
> > For policy questions, send mail to:
> >  Richard Nute:   ri...@ieee.org
> >  Jim Bacher: j.bac...@ieee.org
> >
> > All emc-pstc postings are archived and searchable on the web at:
> > No longer online until our new server is brought online and the old
> messages are imported into the new server.
>


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Re: skinny power cords.

2001-10-26 Thread Nick Rouse


Robert Macy wrote 

>> Anyway, a little damn fuse in the plug would not have helped in this
> circumstance, complete waste of time, much like the main breaker was.

No the fuse in UK plugs would not have helped in this case but the 34mm
of creepage distance between the pins that you get in most plugs built to
of the latest version of BS1363 would most certainly have done so

Nick Rouse



---
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 Richard Nute:   ri...@ieee.org
 Jim Bacher: j.bac...@ieee.org

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No longer online until our new server is brought online and the old 
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RE: skinny power cords.

2001-10-26 Thread Greg Nielsen

Robert

Know that even UL Certified extension cords are for temporary use only.
They are not to be plugged into an appliance and left undisturbed for a long
period of time.

Greg Nielsen
Compliance Engineer
Set Engineering, Inc.

-Original Message-
From: Robert Macy [mailto:m...@california.com]
Sent: Thursday, October 25, 2001 2:30 PM
To: Jim Eichner; emc-p...@majordomo.ieee.org
Subject: Re: skinny power cords.



Yes, I believe it was contamination.

There is a tissue box on the night stand above the outlet.  Tissue lint is
insidious.  The extension cord had been plugged in (AND LEFT UNDISTURBED)
for a long period of time.  Exactly, how the buildup made its way to an
inside surface I don't know.

But remember, an experienced fireman related that this is how most
electrical fires start in his experience - an outlet shorts between blades
(or in that area), the breaker does not trip while the arc is sustained,
flames develop, and great damage occurs.

I was upset that the 15A breaker could care less about the arc sizzling at
the outlet.

The reason I mention the extension cord is to point out that the plug
plugged into the outlet was high quality and not a "cheap" lamp cord of
suspect origin.  Yet, this plug still carbonized AND FLAMED! making things
much worse.

Now, I do maintenance around our home using compressed air can to blow the
outlet box clear of everything and unplug everything and wipe all surfaces
clean.  This has worked, but may not always, since sprays etc used in the
area tend to produce a gummy, waxlike deposit on the outlet and there still
may be stuff down inside.

  - Robert -

   Robert A. Macy, PEm...@california.com
   408 286 3985  fx 408 297 9121
   AJM International Electronics Consultants
   619 North First St,   San Jose, CA  95112

-Original Message-
From: Jim Eichner 
To: emc-p...@majordomo.ieee.org 
List-Post: emc-pstc@listserv.ieee.org
Date: Thursday, October 25, 2001 12:07 PM
Subject: RE: skinny power cords.


>
>I'm curious:  given that North American plug blades are >1/2" apart, there
>must have been substantial contamination to aid in 120Vac jumping that far
>(arcing).  Did you identify any sort of contamination or moisture?
>
>Jim Eichner, P.Eng.
>Manager, Engineering Services
>Xantrex Technology Inc.
>Mobile Power
>phone:  (604) 422-2546
>fax:  (604) 420-1591
>e-mail:  jim.eich...@xantrex.com
>web: www.xantrex.com
>
>
>-Original Message-
>From: Robert Macy [mailto:m...@california.com]
>Sent: Thursday, October 25, 2001 8:50 AM
>To: Roman, Dan; emc-p...@majordomo.ieee.org
>Subject: Re: skinny power cords.
>
>
>
>Just have to jump in here with personal experience:
>
>In our bedroom we have a deLonghi radiator heater which uses an extension
>cord (high cost UL approved) heavy guage #12 wire to power it - when it's
>used.  This extension cord plugs into a "multi outlet" adapter, also heavy
>duty UL approved.  At the time of the incident there was no power being
used
>from this outlet.
>
>I was in another room, my wife was sitting on the edge of the bed watching
a
>news blurb on TV when she heard a funny sound, a scritch, scritch.   She
>called to me to come listen.  Scritch, scritch, scritch got louder.  As I
>arrived, flames started lapping up the wall from the outlet while still
>making arcing sounds.  The flames were less than 6 inches from curtains.  I
>reached into all this and unplugged the extension cord which luckily
stopped
>the fireworks display.  Imagine, if we had not been there.
>
>Upon examination, it appeared that an arc had formed between the blades of
>the extension cord (remember no power at the time).  That arc was not
>sufficient to drop the 15A breaker to the outlet, yet was sufficient to
>carbonize the UL approved material which further sustained the arc.
>
>I posted this to the newsgroup alt.home.repair where a fireman jumped in
>describing how this exact mechanism is what starts most home fires!  Isn't
>that an encouraging thought!
>
>Anyway, a little damn fuse in the plug would not have helped in this
>circumstance, complete waste of time, much like the main breaker was.
>
> - Robert -
>
>   Robert A. Macy, PEm...@california.com
>   408 286 3985  fx 408 297 9121
>   AJM International Electronics Consultants
>   619 North First St,   San Jose, CA  95112
>
>-Original Message-
>From: Roman, Dan 
>To: emc-p...@majordomo.ieee.org 
>Date: Thursday, October 25, 2001 7:41 AM
>Subject: RE: skinny power cords.
>
>
>>
>>I agreed completely with Scott.  A 6 to 9 foot 18AWG cord will handle well
>>in excess of 20A for

Re: skinny power cords.

2001-10-26 Thread Andrew Carson

I feel like jumping in on this very interesting and enlightening thread. As it 
reinforces a few issues I have often
had to explain to the various design engineers and gives me more ammunition to 
support the need for fault testing.

Just because a product is UL approved does not mean it is safe or suitable for 
the application. In Europe the LVD
covers this quite clearly by stating that testing to a standard alone, is 
inadequate for demonstrating compliance to
the directive. We have to go that one step further and consider forcible use 
and misuse.

After all standards evolve as lessons, like this one, are learnt. If there were 
never any electrical fires, there
would be no safety standards. When a new revision of a UL standard is issued, 
manufactures generally have 5 years
before they must submit their old products for approval to the new level of 
standard. Even then, this does not apply
to products already within the supply chain. The chap actually selling the 
goods might have no idea that the UL marked
goods they are dutifully selling, were approved to a now defunct standard and 
they nolonger comply !

Also reinforces the basic rule, if it is plastic and the ignition source is 
large enough, it will burn. A 5V or V0
flame rating does not mean it is fire proof, just that it will not contribute 
to the fire.

Personally though I have never been comfortable with US plugs and outlets with 
out an inbuilt on/off switch. I like
our big chunky UK plugs.

Anyway, slightly off track. But it Friday night, so time to say have a good 
weekend everyone.

PS. Enough of the fish jokes !

Kenneth McCormick wrote:

> I think the answer to the problem exists.  The 2002 version of the National
> Electric Code will require Arc Fault Interrupters in bedrooms.
>
> See the link below from the CPSC for details.
>
> http://www.cpsc.gov/cpscpub/pubs/afci.html
>
> >From: "Colgan, Chris" 
> >Reply-To: "Colgan, Chris" 
> >To: emc-p...@majordomo.ieee.org
> >Subject: RE: skinny power cords.
> >Date: Fri, 26 Oct 2001 09:51:20 +0100
> >
> >
> >I used to curse the size of our British BS1363 plugs and socket outlets.  I
> >won't be so hasty in the future.
> >
> >Chris Colgan
> >Compliance Engineer
> >TAG McLaren Audio Ltd
> >The Summit, Latham Road
> >Huntingdon, Cambs, PE29 6ZU
> >*Tel: +44 (0)1480 415 627
> >*Fax: +44 (0)1480 52159
> >* Mailto:chris.col...@tagmclaren.com
> >* http://www.tagmclaren.com
> >
> >
> > > -Original Message-
> > > From:   Dan Kwok [SMTP:dk...@intetron.com]
> > > Sent:   26 October 2001 00:10
> > > To: Robert Macy
> > > Cc: emc-p...@majordomo.ieee.org
> > > Subject:Re: skinny power cords.
> > >
> > >
> > > Robert,
> > >
> > > It would seem this kind of problem may also happen without an extension
> > > cord. I know a fellow that used to unplug most of his appliances from
> > > the wall in anticipation of a lightning storm. I guess you can't be too
> > > careful.
> > >
> > > -
> > > Dan Kwok,  P.Eng.
> > > Principal Engineer
> > > Electromagnetic Compatibility
> > > Intetron Consulting,  Inc.
> > > Ph  (604) 432-9874
> > > E-mail dk...@intetron.com
> > > Internet  http://www.intetron.com
> > >
> > >
> > >
> > > Robert Macy wrote:
> > > >
> > > > It definitely was not supplied by the heater company.  It was a high
> > > quality
> > > > UL approved cord.  It's just that this cord carbonized and burst into
> > > flame
> > > > as the arc was existing.  The flames did immediately extinguish when
> >the
> > > arc
> > > > was stopped by unplugging the cord which is good.
> > > >
> > > > But again, it was disturbing that the 15A breaker provided no
> > > protection.
> > > >
> > > > Anyway, it was a good lesson for this "sleeping" guy.  Now I take
> > > electrical
> > > > distribution inside my home much more seriously.
> > > >
> > > >- Robert -
> > > >
> > > >Robert A. Macy, PEm...@california.com
> > > >408 286 3985  fx 408 297 9121
> > > >AJM International Electronics Consultants
> > > >619 North First St,   San Jose, CA  95112
> > > >
> > > > -Original Message-
> > > > From: Dan Kwok 
> > > > To: Robert Macy

RE: skinny power cords.

2001-10-26 Thread Kenneth McCormick


I think the answer to the problem exists.  The 2002 version of the National 
Electric Code will require Arc Fault Interrupters in bedrooms.


See the link below from the CPSC for details.

http://www.cpsc.gov/cpscpub/pubs/afci.html



From: "Colgan, Chris" 
Reply-To: "Colgan, Chris" 
To: emc-p...@majordomo.ieee.org
Subject: RE: skinny power cords.
Date: Fri, 26 Oct 2001 09:51:20 +0100


I used to curse the size of our British BS1363 plugs and socket outlets.  I
won't be so hasty in the future.

Chris Colgan
Compliance Engineer
TAG McLaren Audio Ltd
The Summit, Latham Road
Huntingdon, Cambs, PE29 6ZU
*Tel: +44 (0)1480 415 627
*Fax: +44 (0)1480 52159
* Mailto:chris.col...@tagmclaren.com
* http://www.tagmclaren.com


> -Original Message-
> From:  Dan Kwok [SMTP:dk...@intetron.com]
> Sent:  26 October 2001 00:10
> To:Robert Macy
> Cc:emc-p...@majordomo.ieee.org
> Subject:   Re: skinny power cords.
>
>
> Robert,
>
> It would seem this kind of problem may also happen without an extension
> cord. I know a fellow that used to unplug most of his appliances from
> the wall in anticipation of a lightning storm. I guess you can't be too
> careful.
>
> -
> Dan Kwok,  P.Eng.
> Principal Engineer
> Electromagnetic Compatibility
> Intetron Consulting,  Inc.
> Ph  (604) 432-9874
> E-mail dk...@intetron.com
> Internet  http://www.intetron.com
>
>
>
> Robert Macy wrote:
> >
> > It definitely was not supplied by the heater company.  It was a high
> quality
> > UL approved cord.  It's just that this cord carbonized and burst into
> flame
> > as the arc was existing.  The flames did immediately extinguish when 
the

> arc
> > was stopped by unplugging the cord which is good.
> >
> > But again, it was disturbing that the 15A breaker provided no
> protection.
> >
> > Anyway, it was a good lesson for this "sleeping" guy.  Now I take
> electrical
> > distribution inside my home much more seriously.
> >
> >- Robert -
> >
> >Robert A. Macy, PEm...@california.com
> >408 286 3985  fx 408 297 9121
> >AJM International Electronics Consultants
> >619 North First St,   San Jose, CA  95112
> >
> > -Original Message-
> > From: Dan Kwok 
> > To: Robert Macy ; emc-p...@majordomo.ieee.org
> > 
> > Date: Thursday, October 25, 2001 1:42 PM
> > Subject: Re: skinny power cords.
> >
> > >
> > >Hi Robert,
> > >
> > >Recently, I bought several similar heaters for my home. I recall
> reading in
> > >the operation instructions, explicit safety warnings against using
> > extension
> > >cords with the heater. Was the extension cord supplied with the 
heater?

> > >
> > >
> > >-
> > >Dan Kwok,  P.Eng.
> > >Principal Engineer
> > >Electromagnetic Compatibility
> > >Intetron Consulting,  Inc.
> > >Ph  (604) 432-9874
> > >E-mail dk...@intetron.com
> > >Internet  http://www.intetron.com
> > >
>
> ---
> This message is from the IEEE EMC Society Product Safety
> Technical Committee emc-pstc discussion list.
>
> Visit our web site at:  http://www.ewh.ieee.org/soc/emcs/pstc/
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Huntingdon, Cambs, PE29 6ZU
Telephone : 01480 415600 (

RE: skinny power cords.

2001-10-26 Thread WELLMAN,RON (A-PaloAlto,ex1)

Hello all,

Earlier on in this thread it was eluded that this problem was leading to the
need of fused power plugs, similar to what is done in the UK. However, based
on the analyses of several people, I do not see how a fused plug would of
prevented the failure that Robert experienced.

Regards,
+=+
|Ronald R. Wellman|Voice : 408-345-8229   |
|Agilent Technologies |FAX   : 408-553-2412   |
|5301 Stevens Creek Blvd.,|E-Mail: ron_well...@agilent.com|
|Mailstop 54L-BB  |WWW   : http://www.agilent.com |
|Santa Clara, California 95052 USA|   |
+=+
| "Common sense is the collection of prejudices acquired by age   |
|  eighteen." - Albert Einstein   |
+=+

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RE: skinny power cords.

2001-10-26 Thread Colgan, Chris

I used to curse the size of our British BS1363 plugs and socket outlets.  I
won't be so hasty in the future.

Chris Colgan
Compliance Engineer
TAG McLaren Audio Ltd
The Summit, Latham Road
Huntingdon, Cambs, PE29 6ZU
*Tel: +44 (0)1480 415 627
*Fax: +44 (0)1480 52159
* Mailto:chris.col...@tagmclaren.com
* http://www.tagmclaren.com


> -Original Message-
> From: Dan Kwok [SMTP:dk...@intetron.com]
> Sent: 26 October 2001 00:10
> To:   Robert Macy
> Cc:   emc-p...@majordomo.ieee.org
> Subject:  Re: skinny power cords.
> 
> 
> Robert,
> 
> It would seem this kind of problem may also happen without an extension
> cord. I know a fellow that used to unplug most of his appliances from
> the wall in anticipation of a lightning storm. I guess you can't be too
> careful.
> 
> -
> Dan Kwok,  P.Eng.
> Principal Engineer
> Electromagnetic Compatibility
> Intetron Consulting,  Inc.
> Ph  (604) 432-9874
> E-mail dk...@intetron.com
> Internet  http://www.intetron.com
> 
> 
> 
> Robert Macy wrote:
> > 
> > It definitely was not supplied by the heater company.  It was a high
> quality
> > UL approved cord.  It's just that this cord carbonized and burst into
> flame
> > as the arc was existing.  The flames did immediately extinguish when the
> arc
> > was stopped by unplugging the cord which is good.
> > 
> > But again, it was disturbing that the 15A breaker provided no
> protection.
> > 
> > Anyway, it was a good lesson for this "sleeping" guy.  Now I take
> electrical
> > distribution inside my home much more seriously.
> > 
> >- Robert -
> > 
> >Robert A. Macy, PEm...@california.com
> >408 286 3985  fx 408 297 9121
> >AJM International Electronics Consultants
> >    619 North First St,   San Jose, CA  95112
> > 
> > -Original Message-
> > From: Dan Kwok 
> > To: Robert Macy ; emc-p...@majordomo.ieee.org
> > 
> > Date: Thursday, October 25, 2001 1:42 PM
> > Subject: Re: skinny power cords.
> > 
> > >
> > >Hi Robert,
> > >
> > >Recently, I bought several similar heaters for my home. I recall
> reading in
> > >the operation instructions, explicit safety warnings against using
> > extension
> > >cords with the heater. Was the extension cord supplied with the heater?
> > >
> > >
> > >-
> > >Dan Kwok,  P.Eng.
> > >Principal Engineer
> > >Electromagnetic Compatibility
> > >Intetron Consulting,  Inc.
> > >Ph  (604) 432-9874
> > >E-mail dk...@intetron.com
> > >Internet  http://www.intetron.com
> > >
> 
> ---
> This message is from the IEEE EMC Society Product Safety
> Technical Committee emc-pstc discussion list.
> 
> Visit our web site at:  http://www.ewh.ieee.org/soc/emcs/pstc/
> 
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Huntingdon, Cambs, PE29 6ZU
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Visit our web site at

RE: skinny power cords.

2001-10-26 Thread Crabb, John

"Far be it from me to criticize" UL Listed products,
or UL standards, but it seems to me that the plug in
question was not "suitable for its intended use".

I can recall conducting a humidity test on one of our
products, and at the conclusion of the test, it failed
a dielectric test, and I traced the failure to a
UL Listed or Recognized plug, where the insulating 
material which carried the pins appeared to be little 
more than layers of compressed paper !! 

Regards,
John Crabb, Development Excellence (Product Safety) , 
NCR  Financial Solutions Group Ltd.,  Kingsway West, Dundee, Scotland. DD2
3XX
E-Mail :john.cr...@scotland.ncr.com
Tel: +44 (0)1382-592289  (direct ). Fax +44 (0)1382-622243.   VoicePlus
6-341-2289.



-Original Message-
From: Rich Nute [mailto:ri...@sdd.hp.com]
Sent: 25 October 2001 22:11
To: jack.c...@cax.usa.xerox.com
Cc: emc-p...@majordomo.ieee.org
Subject: Re: skinny power cords.






Hi Jack:


>   I'm having a problem with Rich's explanation in this particular case (I
know
>   it's often true, though).  How did resisitive heating occur *without*
>   current flow?  It was clearly stated that the heater was switched OFF.

I believe that the process I described takes a 
lot of time.  It starts when the heater is first
used, i.e., a heavy current through the plug and
socket.  The heating due to the contact resistance
degrades the material between the blades of the 
plug due to pyrolysis, the decomposition of a 
material by heat alone.

The decomposition results in unknown materials 
between the blades.  Plastics are carbon-based. 
Decomposition of carbon-based materials tends to
reduce the size of the molecule, and the material
approaches pure carbon, a resistor.

So, we can assume that these unknown materials 
are resistive.  We will have a leakage current 
through the resistance.  

Once the leakage path is established, the heater 
does not need to be on for the process to continue.

Since this isn't a "good" resistance, some elements
will open, and micro-arcs will occur.  These micro-
arcs create new resistances, and the leakage current
will continue to increase.  And the arcs get bigger.

Etc.

I could be wrong...


Best regards,
Rich




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RE: skinny power cords.

2001-10-26 Thread robertj

This subject of reliance on branch circuit protection for loads has been
discussed for a long time and involves a lot of  historical tradition
and code and standards activities. The following is my understanding
based on some code committee activities, but I have not researched this
historically.

You will generally find two kinds of faults which need protection,
overloads and short circuits. Overloads are generally faults in an
operating product which provide moderate increases in the load. Short
circuits may occur between supply conductors or to ground and involve
very high currents.

The branch circuit protection provides overload and short protection for
the branch circuit wiring. The overcurrent is sized to prevent
overheating of any branch circuit wiring on either a low current long
term or high current short term basis. In some cases you will find
breakers which have inductive trip for shorts and thermal trip for
overloads.

Appliances and the associated cords are expected to be protected by
product design. Traditionally we have been able to rely on the branch
protection for shorts (which are high current and should trip the branch
overcurrent protection). For overloads, internal protection is provided
such as additional smaller overcurrent protection, impedance protection,
fault testing, etc.

In the US the traditional sizing means a cord as small as 18 AWG could
be used, since it would usually trip a 15 or 20 amp circuit when
shorted. An exception was shaver (tinsel) cords which typically opened
under fault and were attended. 

As has been mentioned in this thread, these basic ideas did not always
work as planned. For example, loose connections will often overheat
connectors, carbonizing the plastics and resulting in a resistive heat
which over time ignites. Short circuits are often high impedance, either
because few wire strands are involved or because an arc is involved.
Extension cords were overloaded.

It turns out circuit breaker curves sometimes permitted an arc to melt
the copper and blow the circuit open, sometimes repeatedly, without
tripping. Fuses were much more responsive in this case.

Gradual improvements have been seen in codes and standards. For example,
smaller gauge extension cords and outlet strips now have overcurrent
protection. Arc fault breakers have been introduced to detect and open
wiring shorts. Breaker curves have been readjusted. Recent code cycles
have considered introducing plug located overcurrent as Britain has
done. Ground fault interrupters have also played a part in reducing
ignition faults.

Experience with these improvements will be considered as future code and
standard changes are proposed.

Bob Johnson




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Re: skinny power cords.

2001-10-26 Thread Dan Kwok

Scott,

Defective cords have been around long before someone got the idea to
manufacture them offshore. How would you be able to tell, without using
the "Hershey" criteria, if a power cord is any good? 

Dan Kwok


Scott Lacey wrote:
> 
> Jim,
> It seems that some of the "offshore" manufactured cords are molded from
> melted Hershey bars! I am always very careful who I buy my cords from.
> 
> Scott Lacey
> 
> -Original Message-
> From: owner-emc-p...@majordomo.ieee.org
> [mailto:owner-emc-p...@majordomo.ieee.org]On Behalf Of Jim Eichner
> Sent: Thursday, October 25, 2001 3:40 PM
> Cc: emc-p...@majordomo.ieee.org
> Subject: RE: skinny power cords.
> 
> Thanks Rich:  I suspect you're right. Isn't that mechanism exactly what the
> tracking index tests are meant to address?  I thought that any UL-approved
> wiring device like this would have a material that is designed to resist
> tracking, hence my speculation that contamination might be involved.
> 
> I guess there are a few more comments to be made here...
> 
> 1. From what I know, the tracking index tests are horribly non-repeatable
> and are therefore somewhat meaningless.
> 
> 2. The standards for plug caps and for multi-taps may not refer to UL746 and
> may not have any of their own requirements for tracking index of insulation.
> 
> 3. We could take this as evidence that even compliance with the tracking
> index requirements doesn't prevent carbonization of the material where
> there's a high temperature heat source involved.
> 
> There are lots of people who unplug anything they are not actively using. I
> guess it's not such a paranoid practice!
> 
> Regards,
> Jim Eichner, P.Eng.
> Manager, Engineering Services
> Xantrex Technology Inc.
> Mobile Power
> web: www.xantrex.com <http://www.xantrex.com>
> Any opinions expressed are those of my invisible friend, who really
> exists. Honest.
> 
> -Original Message-----
> From: Rich Nute [mailto:ri...@sdd.hp.com]
> Sent: Thursday, October 25, 2001 12:14 PM
> To: jim.eich...@xantrex.com
> Cc: emc-p...@majordomo.ieee.org
> Subject: Re: skinny power cords.
> 
> Hi Jim:
> 
> >   I'm curious:  given that North American plug blades are >1/2" apart,
> there
> >   must have been substantial contamination to aid in 120Vac jumping that
> far
> >   (arcing).  Did you identify any sort of contamination or moisture?
> 
> I don't believe contamination is a significant factor
> in events such as this one.
> 
> I believe such events start with a loose connection
> between the plug and the socket (or between the wire
> and the socket parts).  A loose connection means
> that the contact area is relatively small.  In turn,
> this means high current density at the point of
> contact.
> 
> The smaller the contact area, the greater the
> resistance of the contact.
> 
> The smaller the contact area, the greater the current
> density at the point of contact.
> 
> These two factors contribute to heating of the two
> parts, the plug blade and the socket.  Heating tends
> to reduce the "springiness" of the socket part, and
> of the connection between the supply wire and the
> socket (because they are thermally connected).
> 
> The heating also tends to degrade the surface of the
> insulating material in which the conductors are mounted.
> 
> Heating also enhances oxidation of the plating on the
> parts, which further increases the resistance of the
> connections.
> 
> If the plug-connected appliance is "ON," arcing can
> occur as the parts expand due to heating and make
> various intermittant connections.  Arc temperatures
> are very high, and can "burn" the surface of nearby
> insulating materials via radiation.
> 
> As the surface degrades, leakages occur across the
> surfaces.  At this point, whether or not the appliance
> is on or even connected is not a factor.  There is a
> current path between the two poles along the surface
> of the insulator.  This can either be between the
> socket parts, or between the wired parts.  The leakage
> current causes further heating and micro-arcs where
> the leakage path opens due to current density.  The
> micro-arcs further damage the insulator until there
> is nearly continuous micro-arcing.  I suggest this
> is the source of the noise.  The heat from the micro-
> arcing and the resistance of the carbonized surface
> of the insulator eventually lead to ignition and
> flames.
> 
> I admit that this is a hypothesis.  I believe that
> the process is more-or-less correct, but the details
> may not be correct.
> 
> Best regards,
>

Re: skinny power cords.

2001-10-25 Thread Dan Kwok

Robert,

It would seem this kind of problem may also happen without an extension
cord. I know a fellow that used to unplug most of his appliances from
the wall in anticipation of a lightning storm. I guess you can't be too
careful.

-
Dan Kwok,  P.Eng.
Principal Engineer
Electromagnetic Compatibility
Intetron Consulting,  Inc.
Ph  (604) 432-9874
E-mail dk...@intetron.com
Internet  http://www.intetron.com



Robert Macy wrote:
> 
> It definitely was not supplied by the heater company.  It was a high quality
> UL approved cord.  It's just that this cord carbonized and burst into flame
> as the arc was existing.  The flames did immediately extinguish when the arc
> was stopped by unplugging the cord which is good.
> 
> But again, it was disturbing that the 15A breaker provided no protection.
> 
> Anyway, it was a good lesson for this "sleeping" guy.  Now I take electrical
> distribution inside my home much more seriously.
> 
>- Robert -
> 
>Robert A. Macy, PEm...@california.com
>408 286 3985  fx 408 297 9121
>AJM International Electronics Consultants
>619 North First St,   San Jose, CA  95112
> 
> -Original Message-
> From: Dan Kwok 
> To: Robert Macy ; emc-p...@majordomo.ieee.org
> 
> Date: Thursday, October 25, 2001 1:42 PM
> Subject: Re: skinny power cords.
> 
> >
> >Hi Robert,
> >
> >Recently, I bought several similar heaters for my home. I recall reading in
> >the operation instructions, explicit safety warnings against using
> extension
> >cords with the heater. Was the extension cord supplied with the heater?
> >
> >
> >-
> >Dan Kwok,  P.Eng.
> >Principal Engineer
> >Electromagnetic Compatibility
> >Intetron Consulting,  Inc.
> >Ph  (604) 432-9874
> >E-mail dk...@intetron.com
> >Internet  http://www.intetron.com
> >

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RE: skinny power cords.

2001-10-25 Thread Scott Lacey

Jim,
It seems that some of the "offshore" manufactured cords are molded from
melted Hershey bars! I am always very careful who I buy my cords from.

Scott Lacey

-Original Message-
From: owner-emc-p...@majordomo.ieee.org
[mailto:owner-emc-p...@majordomo.ieee.org]On Behalf Of Jim Eichner
Sent: Thursday, October 25, 2001 3:40 PM
Cc: emc-p...@majordomo.ieee.org
Subject: RE: skinny power cords.



Thanks Rich:  I suspect you're right. Isn't that mechanism exactly what the
tracking index tests are meant to address?  I thought that any UL-approved
wiring device like this would have a material that is designed to resist
tracking, hence my speculation that contamination might be involved.

I guess there are a few more comments to be made here...

1. From what I know, the tracking index tests are horribly non-repeatable
and are therefore somewhat meaningless.

2. The standards for plug caps and for multi-taps may not refer to UL746 and
may not have any of their own requirements for tracking index of insulation.


3. We could take this as evidence that even compliance with the tracking
index requirements doesn't prevent carbonization of the material where
there's a high temperature heat source involved.

There are lots of people who unplug anything they are not actively using. I
guess it's not such a paranoid practice!

Regards,
Jim Eichner, P.Eng.
Manager, Engineering Services
Xantrex Technology Inc.
Mobile Power
web: www.xantrex.com <http://www.xantrex.com>
Any opinions expressed are those of my invisible friend, who really
exists. Honest.




-Original Message-
From: Rich Nute [mailto:ri...@sdd.hp.com]
Sent: Thursday, October 25, 2001 12:14 PM
To: jim.eich...@xantrex.com
Cc: emc-p...@majordomo.ieee.org
Subject: Re: skinny power cords.





Hi Jim:


>   I'm curious:  given that North American plug blades are >1/2" apart,
there
>   must have been substantial contamination to aid in 120Vac jumping that
far
>   (arcing).  Did you identify any sort of contamination or moisture?

I don't believe contamination is a significant factor
in events such as this one.

I believe such events start with a loose connection
between the plug and the socket (or between the wire
and the socket parts).  A loose connection means
that the contact area is relatively small.  In turn,
this means high current density at the point of
contact.

The smaller the contact area, the greater the
resistance of the contact.

The smaller the contact area, the greater the current
density at the point of contact.

These two factors contribute to heating of the two
parts, the plug blade and the socket.  Heating tends
to reduce the "springiness" of the socket part, and
of the connection between the supply wire and the
socket (because they are thermally connected).

The heating also tends to degrade the surface of the
insulating material in which the conductors are mounted.

Heating also enhances oxidation of the plating on the
parts, which further increases the resistance of the
connections.

If the plug-connected appliance is "ON," arcing can
occur as the parts expand due to heating and make
various intermittant connections.  Arc temperatures
are very high, and can "burn" the surface of nearby
insulating materials via radiation.

As the surface degrades, leakages occur across the
surfaces.  At this point, whether or not the appliance
is on or even connected is not a factor.  There is a
current path between the two poles along the surface
of the insulator.  This can either be between the
socket parts, or between the wired parts.  The leakage
current causes further heating and micro-arcs where
the leakage path opens due to current density.  The
micro-arcs further damage the insulator until there
is nearly continuous micro-arcing.  I suggest this
is the source of the noise.  The heat from the micro-
arcing and the resistance of the carbonized surface
of the insulator eventually lead to ignition and
flames.

I admit that this is a hypothesis.  I believe that
the process is more-or-less correct, but the details
may not be correct.


Best regards,
Rich





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--

Re: skinny power cords.

2001-10-25 Thread LeeSchmitz

Yes,  This the reason that the arc fault interrupter was invented.  New codes 
require it on bedroom circuits I understand.

Regards,

Lee Schmitz

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Re: skinny power cords.

2001-10-25 Thread Robert Macy

It definitely was not supplied by the heater company.  It was a high quality
UL approved cord.  It's just that this cord carbonized and burst into flame
as the arc was existing.  The flames did immediately extinguish when the arc
was stopped by unplugging the cord which is good.

But again, it was disturbing that the 15A breaker provided no protection.

Anyway, it was a good lesson for this "sleeping" guy.  Now I take electrical
distribution inside my home much more seriously.

   - Robert -

   Robert A. Macy, PEm...@california.com
   408 286 3985  fx 408 297 9121
   AJM International Electronics Consultants
   619 North First St,   San Jose, CA  95112

-Original Message-
From: Dan Kwok 
To: Robert Macy ; emc-p...@majordomo.ieee.org

List-Post: emc-pstc@listserv.ieee.org
Date: Thursday, October 25, 2001 1:42 PM
Subject: Re: skinny power cords.


>
>Hi Robert,
>
>Recently, I bought several similar heaters for my home. I recall reading in
>the operation instructions, explicit safety warnings against using
extension
>cords with the heater. Was the extension cord supplied with the heater?
>
>
>-
>Dan Kwok,  P.Eng.
>Principal Engineer
>Electromagnetic Compatibility
>Intetron Consulting,  Inc.
>Ph  (604) 432-9874
>E-mail dk...@intetron.com
>Internet  http://www.intetron.com
>
>- Original Message -
>From: "Robert Macy" 
>To: "Roman, Dan" ; 
>Sent: Thursday, October 25, 2001 8:49 AM
>Subject: Re: skinny power cords.
>
>
>>
>> Just have to jump in here with personal experience:
>>
>> In our bedroom we have a deLonghi radiator heater which uses an extension
>> cord (high cost UL approved) heavy guage #12 wire to power it - when it's
>> used.  This extension cord plugs into a "multi outlet" adapter, also
heavy
>> duty UL approved.  At the time of the incident there was no power being
>used
>> from this outlet.
>>
>> I was in another room, my wife was sitting on the edge of the bed
watching
>a
>> news blurb on TV when she heard a funny sound, a scritch, scritch.   She
>> called to me to come listen.  Scritch, scritch, scritch got louder.  As I
>> arrived, flames started lapping up the wall from the outlet while still
>> making arcing sounds.  The flames were less than 6 inches from curtains.
I
>> reached into all this and unplugged the extension cord which luckily
>stopped
>> the fireworks display.  Imagine, if we had not been there.
>>
>> Upon examination, it appeared that an arc had formed between the blades
of
>> the extension cord (remember no power at the time).  That arc was not
>> sufficient to drop the 15A breaker to the outlet, yet was sufficient to
>> carbonize the UL approved material which further sustained the arc.
>>
>> I posted this to the newsgroup alt.home.repair where a fireman jumped in
>> describing how this exact mechanism is what starts most home fires!
Isn't
>> that an encouraging thought!
>>
>> Anyway, a little damn fuse in the plug would not have helped in this
>> circumstance, complete waste of time, much like the main breaker was.
>>
>>  - Robert -
>>
>>Robert A. Macy, PE    m...@california.com
>>408 286 3985  fx 408 297 9121
>>AJM International Electronics Consultants
>>619 North First St,   San Jose, CA  95112
>>
>> -Original Message-
>> From: Roman, Dan 
>> To: emc-p...@majordomo.ieee.org 
>> Date: Thursday, October 25, 2001 7:41 AM
>> Subject: RE: skinny power cords.
>>
>>
>> >
>> >I agreed completely with Scott.  A 6 to 9 foot 18AWG cord will handle
well
>> >in excess of 20A for a short period of time without starting to smoke
>> (heck,
>> >it'll handle close to in excess of 60A for a very very short time
without
>> >bursting into flames--not that it was a good experience finding this
out).
>> >Point is, the cordage will handle a fault either indefinitely or long
>> enough
>> >for the branch circuit breaker to trip provided you are connected to a
15A
>> >or 20A branch circuit.
>> >
>> >Another data point, you routinely pass more current through the cord
when
>> >doing the earthing test and that uses more current than the cord is
rated.
>> >Leave the tester on for awhile and the cord does not really heat up
>either.
>> >
>> >What this list needs is a power cord manufacturer or agency safety
>engineer
>> >that d

Re: skinny power cords.

2001-10-25 Thread Robert Macy

Yes, I believe it was contamination.

There is a tissue box on the night stand above the outlet.  Tissue lint is
insidious.  The extension cord had been plugged in (AND LEFT UNDISTURBED)
for a long period of time.  Exactly, how the buildup made its way to an
inside surface I don't know.

But remember, an experienced fireman related that this is how most
electrical fires start in his experience - an outlet shorts between blades
(or in that area), the breaker does not trip while the arc is sustained,
flames develop, and great damage occurs.

I was upset that the 15A breaker could care less about the arc sizzling at
the outlet.

The reason I mention the extension cord is to point out that the plug
plugged into the outlet was high quality and not a "cheap" lamp cord of
suspect origin.  Yet, this plug still carbonized AND FLAMED! making things
much worse.

Now, I do maintenance around our home using compressed air can to blow the
outlet box clear of everything and unplug everything and wipe all surfaces
clean.  This has worked, but may not always, since sprays etc used in the
area tend to produce a gummy, waxlike deposit on the outlet and there still
may be stuff down inside.

  - Robert -

   Robert A. Macy, PEm...@california.com
   408 286 3985  fx 408 297 9121
   AJM International Electronics Consultants
   619 North First St,   San Jose, CA  95112

-Original Message-
From: Jim Eichner 
To: emc-p...@majordomo.ieee.org 
List-Post: emc-pstc@listserv.ieee.org
Date: Thursday, October 25, 2001 12:07 PM
Subject: RE: skinny power cords.


>
>I'm curious:  given that North American plug blades are >1/2" apart, there
>must have been substantial contamination to aid in 120Vac jumping that far
>(arcing).  Did you identify any sort of contamination or moisture?
>
>Jim Eichner, P.Eng.
>Manager, Engineering Services
>Xantrex Technology Inc.
>Mobile Power
>phone:  (604) 422-2546
>fax:  (604) 420-1591
>e-mail:  jim.eich...@xantrex.com
>web: www.xantrex.com
>
>
>-Original Message-
>From: Robert Macy [mailto:m...@california.com]
>Sent: Thursday, October 25, 2001 8:50 AM
>To: Roman, Dan; emc-p...@majordomo.ieee.org
>Subject: Re: skinny power cords.
>
>
>
>Just have to jump in here with personal experience:
>
>In our bedroom we have a deLonghi radiator heater which uses an extension
>cord (high cost UL approved) heavy guage #12 wire to power it - when it's
>used.  This extension cord plugs into a "multi outlet" adapter, also heavy
>duty UL approved.  At the time of the incident there was no power being
used
>from this outlet.
>
>I was in another room, my wife was sitting on the edge of the bed watching
a
>news blurb on TV when she heard a funny sound, a scritch, scritch.   She
>called to me to come listen.  Scritch, scritch, scritch got louder.  As I
>arrived, flames started lapping up the wall from the outlet while still
>making arcing sounds.  The flames were less than 6 inches from curtains.  I
>reached into all this and unplugged the extension cord which luckily
stopped
>the fireworks display.  Imagine, if we had not been there.
>
>Upon examination, it appeared that an arc had formed between the blades of
>the extension cord (remember no power at the time).  That arc was not
>sufficient to drop the 15A breaker to the outlet, yet was sufficient to
>carbonize the UL approved material which further sustained the arc.
>
>I posted this to the newsgroup alt.home.repair where a fireman jumped in
>describing how this exact mechanism is what starts most home fires!  Isn't
>that an encouraging thought!
>
>Anyway, a little damn fuse in the plug would not have helped in this
>circumstance, complete waste of time, much like the main breaker was.
>
> - Robert -
>
>   Robert A. Macy, PEm...@california.com
>   408 286 3985  fx 408 297 9121
>   AJM International Electronics Consultants
>   619 North First St,   San Jose, CA  95112
>
>-Original Message-
>From: Roman, Dan 
>To: emc-p...@majordomo.ieee.org 
>Date: Thursday, October 25, 2001 7:41 AM
>Subject: RE: skinny power cords.
>
>
>>
>>I agreed completely with Scott.  A 6 to 9 foot 18AWG cord will handle well
>>in excess of 20A for a short period of time without starting to smoke
>(heck,
>>it'll handle close to in excess of 60A for a very very short time without
>>bursting into flames--not that it was a good experience finding this out).
>>Point is, the cordage will handle a fault either indefinitely or long
>enough
>>for the branch circuit breaker to trip provided you are connected to a 15A
>>or 20A branch circu

RE: skinny power cords.

2001-10-25 Thread Cook, Jack

Rich,

Ok.  That makes sense.  Thanks for the follow-up.

This is scary stuff!

Jack Cook
Xerox EMC Engineering


-Original Message-
From: Rich Nute [mailto:ri...@sdd.hp.com]
Sent: Thursday, October 25, 2001 2:11 PM
To: jack.c...@cax.usa.xerox.com
Cc: emc-p...@majordomo.ieee.org
Subject: Re: skinny power cords.





Hi Jack:


>   I'm having a problem with Rich's explanation in this particular case (I
know
>   it's often true, though).  How did resisitive heating occur *without*
>   current flow?  It was clearly stated that the heater was switched OFF.

I believe that the process I described takes a 
lot of time.  It starts when the heater is first
used, i.e., a heavy current through the plug and
socket.  The heating due to the contact resistance
degrades the material between the blades of the 
plug due to pyrolysis, the decomposition of a 
material by heat alone.

The decomposition results in unknown materials 
between the blades.  Plastics are carbon-based. 
Decomposition of carbon-based materials tends to
reduce the size of the molecule, and the material
approaches pure carbon, a resistor.

So, we can assume that these unknown materials 
are resistive.  We will have a leakage current 
through the resistance.  

Once the leakage path is established, the heater 
does not need to be on for the process to continue.

Since this isn't a "good" resistance, some elements
will open, and micro-arcs will occur.  These micro-
arcs create new resistances, and the leakage current
will continue to increase.  And the arcs get bigger.

Etc.

I could be wrong...


Best regards,
Rich





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Re: skinny power cords.

2001-10-25 Thread Rich Nute




Hi Jack:


>   I'm having a problem with Rich's explanation in this particular case (I know
>   it's often true, though).  How did resisitive heating occur *without*
>   current flow?  It was clearly stated that the heater was switched OFF.

I believe that the process I described takes a 
lot of time.  It starts when the heater is first
used, i.e., a heavy current through the plug and
socket.  The heating due to the contact resistance
degrades the material between the blades of the 
plug due to pyrolysis, the decomposition of a 
material by heat alone.

The decomposition results in unknown materials 
between the blades.  Plastics are carbon-based. 
Decomposition of carbon-based materials tends to
reduce the size of the molecule, and the material
approaches pure carbon, a resistor.

So, we can assume that these unknown materials 
are resistive.  We will have a leakage current 
through the resistance.  

Once the leakage path is established, the heater 
does not need to be on for the process to continue.

Since this isn't a "good" resistance, some elements
will open, and micro-arcs will occur.  These micro-
arcs create new resistances, and the leakage current
will continue to increase.  And the arcs get bigger.

Etc.

I could be wrong...


Best regards,
Rich






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RE: skinny power cords.

2001-10-25 Thread Jim Eichner

Got it - thanks for the explanation.  

Jim 


-Original Message-
From: Rich Nute [mailto:ri...@sdd.hp.com]
Sent: Thursday, October 25, 2001 1:58 PM
To: jim.eich...@xantrex.com
Cc: emc-p...@majordomo.ieee.org
Subject: Re: skinny power cords.





Hi Jim:


>   Thanks Rich:  I suspect you're right. Isn't that mechanism exactly what
the
>   tracking index tests are meant to address?  I thought that any
UL-approved
>   wiring device like this would have a material that is designed to resist
>   tracking, hence my speculation that contamination might be involved.  

No, I believe the UL tracking index tests do not address 
the scenario I described.

My scenario starts with heating the insulating material
to the point where it begins to pyrolyze, i.e., decompose
by heat alone.

The UL tracking index test starts with a drop of saline
solution to provide a resistive path on the surface of
the plastic insulator.  The micro-arcs occur in the saline 
solution.

In my scenario, pyrolysis, not pollution, leads to the 
micro-arcs.  

So, I don't believe the tracking index is necessarily a
predictor of tracking due to pyrolysis.

I could be wrong...


Best regards,
Rich




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Re: skinny power cords.

2001-10-25 Thread Rich Nute




Hi Jim:


>   Thanks Rich:  I suspect you're right. Isn't that mechanism exactly what the
>   tracking index tests are meant to address?  I thought that any UL-approved
>   wiring device like this would have a material that is designed to resist
>   tracking, hence my speculation that contamination might be involved.  

No, I believe the UL tracking index tests do not address 
the scenario I described.

My scenario starts with heating the insulating material
to the point where it begins to pyrolyze, i.e., decompose
by heat alone.

The UL tracking index test starts with a drop of saline
solution to provide a resistive path on the surface of
the plastic insulator.  The micro-arcs occur in the saline 
solution.

In my scenario, pyrolysis, not pollution, leads to the 
micro-arcs.  

So, I don't believe the tracking index is necessarily a
predictor of tracking due to pyrolysis.

I could be wrong...


Best regards,
Rich





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RE: skinny power cords.

2001-10-25 Thread Cook, Jack


Don't really have time for this, but ...

I'm having a problem with Rich's explanation in this particular case (I know
it's often true, though).  How did resisitive heating occur *without*
current flow?  It was clearly stated that the heater was switched OFF.

But then striking an arc between the flat blades is hard to explain also.
An in-plug fuse would not have helped in that case.

//Jack

-Original Message-
From: Jim Eichner [mailto:jim.eich...@xantrex.com]
Sent: Thursday, October 25, 2001 12:40 PM
Cc: emc-p...@majordomo.ieee.org
Subject: RE: skinny power cords.



Thanks Rich:  I suspect you're right. Isn't that mechanism exactly what the
tracking index tests are meant to address?  I thought that any UL-approved
wiring device like this would have a material that is designed to resist
tracking, hence my speculation that contamination might be involved.  

I guess there are a few more comments to be made here...

1. From what I know, the tracking index tests are horribly non-repeatable
and are therefore somewhat meaningless.

2. The standards for plug caps and for multi-taps may not refer to UL746 and
may not have any of their own requirements for tracking index of insulation.


3. We could take this as evidence that even compliance with the tracking
index requirements doesn't prevent carbonization of the material where
there's a high temperature heat source involved.

There are lots of people who unplug anything they are not actively using. I
guess it's not such a paranoid practice!

Regards, 
Jim Eichner, P.Eng. 
Manager, Engineering Services 
Xantrex Technology Inc. 
Mobile Power
web: www.xantrex.com <http://www.xantrex.com> 
Any opinions expressed are those of my invisible friend, who really
exists. Honest.




-Original Message-
From: Rich Nute [mailto:ri...@sdd.hp.com]
Sent: Thursday, October 25, 2001 12:14 PM
To: jim.eich...@xantrex.com
Cc: emc-p...@majordomo.ieee.org
Subject: Re: skinny power cords.





Hi Jim:


>   I'm curious:  given that North American plug blades are >1/2" apart,
there
>   must have been substantial contamination to aid in 120Vac jumping that
far
>   (arcing).  Did you identify any sort of contamination or moisture?

I don't believe contamination is a significant factor
in events such as this one.

I believe such events start with a loose connection
between the plug and the socket (or between the wire
and the socket parts).  A loose connection means 
that the contact area is relatively small.  In turn, 
this means high current density at the point of 
contact.  

The smaller the contact area, the greater the 
resistance of the contact.

The smaller the contact area, the greater the current 
density at the point of contact.

These two factors contribute to heating of the two
parts, the plug blade and the socket.  Heating tends
to reduce the "springiness" of the socket part, and
of the connection between the supply wire and the
socket (because they are thermally connected).

The heating also tends to degrade the surface of the
insulating material in which the conductors are mounted.

Heating also enhances oxidation of the plating on the
parts, which further increases the resistance of the
connections.

If the plug-connected appliance is "ON," arcing can
occur as the parts expand due to heating and make
various intermittant connections.  Arc temperatures
are very high, and can "burn" the surface of nearby 
insulating materials via radiation.

As the surface degrades, leakages occur across the
surfaces.  At this point, whether or not the appliance
is on or even connected is not a factor.  There is a
current path between the two poles along the surface
of the insulator.  This can either be between the 
socket parts, or between the wired parts.  The leakage
current causes further heating and micro-arcs where
the leakage path opens due to current density.  The
micro-arcs further damage the insulator until there
is nearly continuous micro-arcing.  I suggest this
is the source of the noise.  The heat from the micro-
arcing and the resistance of the carbonized surface 
of the insulator eventually lead to ignition and 
flames.

I admit that this is a hypothesis.  I believe that 
the process is more-or-less correct, but the details 
may not be correct.


Best regards,
Rich





---
This message is from the IEEE EMC Society Product Safety
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 Jim Bacher: 

Re: skinny power cords.

2001-10-25 Thread Dan Kwok

Hi Robert,

Recently, I bought several similar heaters for my home. I recall reading in
the operation instructions, explicit safety warnings against using extension
cords with the heater. Was the extension cord supplied with the heater?


-
Dan Kwok,  P.Eng.
Principal Engineer
Electromagnetic Compatibility
Intetron Consulting,  Inc.
Ph  (604) 432-9874
E-mail dk...@intetron.com
Internet  http://www.intetron.com

- Original Message -
From: "Robert Macy" 
To: "Roman, Dan" ; 
Sent: Thursday, October 25, 2001 8:49 AM
Subject: Re: skinny power cords.


>
> Just have to jump in here with personal experience:
>
> In our bedroom we have a deLonghi radiator heater which uses an extension
> cord (high cost UL approved) heavy guage #12 wire to power it - when it's
> used.  This extension cord plugs into a "multi outlet" adapter, also heavy
> duty UL approved.  At the time of the incident there was no power being
used
> from this outlet.
>
> I was in another room, my wife was sitting on the edge of the bed watching
a
> news blurb on TV when she heard a funny sound, a scritch, scritch.   She
> called to me to come listen.  Scritch, scritch, scritch got louder.  As I
> arrived, flames started lapping up the wall from the outlet while still
> making arcing sounds.  The flames were less than 6 inches from curtains.  I
> reached into all this and unplugged the extension cord which luckily
stopped
> the fireworks display.  Imagine, if we had not been there.
>
> Upon examination, it appeared that an arc had formed between the blades of
> the extension cord (remember no power at the time).  That arc was not
> sufficient to drop the 15A breaker to the outlet, yet was sufficient to
> carbonize the UL approved material which further sustained the arc.
>
> I posted this to the newsgroup alt.home.repair where a fireman jumped in
> describing how this exact mechanism is what starts most home fires!  Isn't
> that an encouraging thought!
>
> Anyway, a little damn fuse in the plug would not have helped in this
> circumstance, complete waste of time, much like the main breaker was.
>
>  - Robert -
>
>Robert A. Macy, PEm...@california.com
>408 286 3985  fx 408 297 9121
>AJM International Electronics Consultants
>619 North First St,   San Jose, CA  95112
>
> -----Original Message-
> From: Roman, Dan 
> To: emc-p...@majordomo.ieee.org 
> Date: Thursday, October 25, 2001 7:41 AM
> Subject: RE: skinny power cords.
>
>
> >
> >I agreed completely with Scott.  A 6 to 9 foot 18AWG cord will handle well
> >in excess of 20A for a short period of time without starting to smoke
> (heck,
> >it'll handle close to in excess of 60A for a very very short time without
> >bursting into flames--not that it was a good experience finding this out).
> >Point is, the cordage will handle a fault either indefinitely or long
> enough
> >for the branch circuit breaker to trip provided you are connected to a 15A
> >or 20A branch circuit.
> >
> >Another data point, you routinely pass more current through the cord when
> >doing the earthing test and that uses more current than the cord is rated.
> >Leave the tester on for awhile and the cord does not really heat up
either.
> >
> >What this list needs is a power cord manufacturer or agency safety
engineer
> >that does power cords to settle this once and for all!
> >
> >Dan
> >
> >-Original Message-
> >From: Scott Lacey [mailto:sco...@world.std.com]
> >Sent: Wednesday, October 24, 2001 7:43 PM
> >To: Gary McInturff
> >Cc: emc-p...@majordomo.ieee.org
> >Subject: RE: skinny power cords.
> >
> >
> >
> >Gary,
> >I believe the answer is that the power cord rating of 6 or 10 amps is the
> >operating current, at which it will have minimum temperature rise. Under
> >fault conditions it will experience a rather dramatic temperature rise
that
> >is still well below the melting temperature of the insulation. The breaker
> >or fuse should clear well before the cord is "cooked" to the point of
> >failure.
> >
> >Scott Lacey
> >
>
>
>
> ---
> This message is from the IEEE EMC Society Product Safety
> Technical Committee emc-pstc discussion list.
>
> Visit our web site at:  http://www.ewh.ieee.org/soc/emcs/pstc/
>
> To cancel your subscription, send mail to:
>  majord...@ieee.org
> with the single line:
>  unsubscribe emc-pstc
>
> For help, send mail to t

RE: skinny power cords.

2001-10-25 Thread Jim Eichner

Thanks Rich:  I suspect you're right. Isn't that mechanism exactly what the
tracking index tests are meant to address?  I thought that any UL-approved
wiring device like this would have a material that is designed to resist
tracking, hence my speculation that contamination might be involved.  

I guess there are a few more comments to be made here...

1. From what I know, the tracking index tests are horribly non-repeatable
and are therefore somewhat meaningless.

2. The standards for plug caps and for multi-taps may not refer to UL746 and
may not have any of their own requirements for tracking index of insulation.


3. We could take this as evidence that even compliance with the tracking
index requirements doesn't prevent carbonization of the material where
there's a high temperature heat source involved.

There are lots of people who unplug anything they are not actively using. I
guess it's not such a paranoid practice!

Regards, 
Jim Eichner, P.Eng. 
Manager, Engineering Services 
Xantrex Technology Inc. 
Mobile Power
web: www.xantrex.com <http://www.xantrex.com> 
Any opinions expressed are those of my invisible friend, who really
exists. Honest.




-Original Message-
From: Rich Nute [mailto:ri...@sdd.hp.com]
Sent: Thursday, October 25, 2001 12:14 PM
To: jim.eich...@xantrex.com
Cc: emc-p...@majordomo.ieee.org
Subject: Re: skinny power cords.





Hi Jim:


>   I'm curious:  given that North American plug blades are >1/2" apart,
there
>   must have been substantial contamination to aid in 120Vac jumping that
far
>   (arcing).  Did you identify any sort of contamination or moisture?

I don't believe contamination is a significant factor
in events such as this one.

I believe such events start with a loose connection
between the plug and the socket (or between the wire
and the socket parts).  A loose connection means 
that the contact area is relatively small.  In turn, 
this means high current density at the point of 
contact.  

The smaller the contact area, the greater the 
resistance of the contact.

The smaller the contact area, the greater the current 
density at the point of contact.

These two factors contribute to heating of the two
parts, the plug blade and the socket.  Heating tends
to reduce the "springiness" of the socket part, and
of the connection between the supply wire and the
socket (because they are thermally connected).

The heating also tends to degrade the surface of the
insulating material in which the conductors are mounted.

Heating also enhances oxidation of the plating on the
parts, which further increases the resistance of the
connections.

If the plug-connected appliance is "ON," arcing can
occur as the parts expand due to heating and make
various intermittant connections.  Arc temperatures
are very high, and can "burn" the surface of nearby 
insulating materials via radiation.

As the surface degrades, leakages occur across the
surfaces.  At this point, whether or not the appliance
is on or even connected is not a factor.  There is a
current path between the two poles along the surface
of the insulator.  This can either be between the 
socket parts, or between the wired parts.  The leakage
current causes further heating and micro-arcs where
the leakage path opens due to current density.  The
micro-arcs further damage the insulator until there
is nearly continuous micro-arcing.  I suggest this
is the source of the noise.  The heat from the micro-
arcing and the resistance of the carbonized surface 
of the insulator eventually lead to ignition and 
flames.

I admit that this is a hypothesis.  I believe that 
the process is more-or-less correct, but the details 
may not be correct.


Best regards,
Rich





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Re: skinny power cords.

2001-10-25 Thread Rich Nute




Hi Jim:


>   I'm curious:  given that North American plug blades are >1/2" apart, there
>   must have been substantial contamination to aid in 120Vac jumping that far
>   (arcing).  Did you identify any sort of contamination or moisture?

I don't believe contamination is a significant factor
in events such as this one.

I believe such events start with a loose connection
between the plug and the socket (or between the wire
and the socket parts).  A loose connection means 
that the contact area is relatively small.  In turn, 
this means high current density at the point of 
contact.  

The smaller the contact area, the greater the 
resistance of the contact.

The smaller the contact area, the greater the current 
density at the point of contact.

These two factors contribute to heating of the two
parts, the plug blade and the socket.  Heating tends
to reduce the "springiness" of the socket part, and
of the connection between the supply wire and the
socket (because they are thermally connected).

The heating also tends to degrade the surface of the
insulating material in which the conductors are mounted.

Heating also enhances oxidation of the plating on the
parts, which further increases the resistance of the
connections.

If the plug-connected appliance is "ON," arcing can
occur as the parts expand due to heating and make
various intermittant connections.  Arc temperatures
are very high, and can "burn" the surface of nearby 
insulating materials via radiation.

As the surface degrades, leakages occur across the
surfaces.  At this point, whether or not the appliance
is on or even connected is not a factor.  There is a
current path between the two poles along the surface
of the insulator.  This can either be between the 
socket parts, or between the wired parts.  The leakage
current causes further heating and micro-arcs where
the leakage path opens due to current density.  The
micro-arcs further damage the insulator until there
is nearly continuous micro-arcing.  I suggest this
is the source of the noise.  The heat from the micro-
arcing and the resistance of the carbonized surface 
of the insulator eventually lead to ignition and 
flames.

I admit that this is a hypothesis.  I believe that 
the process is more-or-less correct, but the details 
may not be correct.


Best regards,
Rich






---
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Re: skinny power cords.

2001-10-25 Thread Robert Macy

No soldered connections.  The arc was external to the plug between the
blades.  Carbonizing and then cutting more carbon in the burn track.
Remember the arc was *between* the blades, there was no power going through
the cord itself.

   - Robert -

   Robert A. Macy, PEm...@california.com
   408 286 3985  fx 408 297 9121
   AJM International Electronics Consultants
   619 North First St,   San Jose, CA  95112


-Original Message-
From: Ron Pickard 
To: m...@california.com 
Cc: emc-p...@ieee.org 
List-Post: emc-pstc@listserv.ieee.org
Date: Thursday, October 25, 2001 11:01 AM
Subject: Re: skinny power cords.


>
>Hi Robert,
>
>In your examination, did you find evidence of compression connections with
soldered(tinned) leads?
>Or, did the compression connections appeared to be loose?. As you might
already know, the solder in
>such a connection cold flows under the pressure of the connection and after
a while this connection
>loosens. In my experience, this "loose connection" is the source where the
arcing occurs.
>
>Comments anyone?
>
>Best regards,
>
>Ron Pickard
>rpick...@hypercom.com
>
>
>
>



---
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RE: skinny power cords.

2001-10-25 Thread Jim Eichner

I'm curious:  given that North American plug blades are >1/2" apart, there
must have been substantial contamination to aid in 120Vac jumping that far
(arcing).  Did you identify any sort of contamination or moisture?

Jim Eichner, P.Eng.
Manager, Engineering Services
Xantrex Technology Inc.
Mobile Power
phone:  (604) 422-2546
fax:  (604) 420-1591
e-mail:  jim.eich...@xantrex.com
web: www.xantrex.com 


-Original Message-
From: Robert Macy [mailto:m...@california.com]
Sent: Thursday, October 25, 2001 8:50 AM
To: Roman, Dan; emc-p...@majordomo.ieee.org
Subject: Re: skinny power cords.



Just have to jump in here with personal experience:

In our bedroom we have a deLonghi radiator heater which uses an extension
cord (high cost UL approved) heavy guage #12 wire to power it - when it's
used.  This extension cord plugs into a "multi outlet" adapter, also heavy
duty UL approved.  At the time of the incident there was no power being used
from this outlet.

I was in another room, my wife was sitting on the edge of the bed watching a
news blurb on TV when she heard a funny sound, a scritch, scritch.   She
called to me to come listen.  Scritch, scritch, scritch got louder.  As I
arrived, flames started lapping up the wall from the outlet while still
making arcing sounds.  The flames were less than 6 inches from curtains.  I
reached into all this and unplugged the extension cord which luckily stopped
the fireworks display.  Imagine, if we had not been there.

Upon examination, it appeared that an arc had formed between the blades of
the extension cord (remember no power at the time).  That arc was not
sufficient to drop the 15A breaker to the outlet, yet was sufficient to
carbonize the UL approved material which further sustained the arc.

I posted this to the newsgroup alt.home.repair where a fireman jumped in
describing how this exact mechanism is what starts most home fires!  Isn't
that an encouraging thought!

Anyway, a little damn fuse in the plug would not have helped in this
circumstance, complete waste of time, much like the main breaker was.

 - Robert -

   Robert A. Macy, PEm...@california.com
   408 286 3985  fx 408 297 9121
   AJM International Electronics Consultants
   619 North First St,   San Jose, CA  95112

-Original Message-
From: Roman, Dan 
To: emc-p...@majordomo.ieee.org 
List-Post: emc-pstc@listserv.ieee.org
Date: Thursday, October 25, 2001 7:41 AM
Subject: RE: skinny power cords.


>
>I agreed completely with Scott.  A 6 to 9 foot 18AWG cord will handle well
>in excess of 20A for a short period of time without starting to smoke
(heck,
>it'll handle close to in excess of 60A for a very very short time without
>bursting into flames--not that it was a good experience finding this out).
>Point is, the cordage will handle a fault either indefinitely or long
enough
>for the branch circuit breaker to trip provided you are connected to a 15A
>or 20A branch circuit.
>
>Another data point, you routinely pass more current through the cord when
>doing the earthing test and that uses more current than the cord is rated.
>Leave the tester on for awhile and the cord does not really heat up either.
>
>What this list needs is a power cord manufacturer or agency safety engineer
>that does power cords to settle this once and for all!
>
>Dan
>
>-Original Message-
>From: Scott Lacey [mailto:sco...@world.std.com]
>Sent: Wednesday, October 24, 2001 7:43 PM
>To: Gary McInturff
>Cc: emc-p...@majordomo.ieee.org
>Subject: RE: skinny power cords.
>
>
>
>Gary,
>I believe the answer is that the power cord rating of 6 or 10 amps is the
>operating current, at which it will have minimum temperature rise. Under
>fault conditions it will experience a rather dramatic temperature rise that
>is still well below the melting temperature of the insulation. The breaker
>or fuse should clear well before the cord is "cooked" to the point of
>failure.
>
>Scott Lacey
>



---
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 unsubscribe emc-pstc

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All emc-pstc postings are archived and searchable on the web at:
No longer online until our new server is brought online and the old
messages are imported into the new server.

-

Re: skinny power cords.

2001-10-25 Thread Ron Pickard


Hi Robert,

In your examination, did you find evidence of compression connections with 
soldered(tinned) leads?
Or, did the compression connections appeared to be loose?. As you might already 
know, the solder in
such a connection cold flows under the pressure of the connection and after a 
while this connection
loosens. In my experience, this "loose connection" is the source where the 
arcing occurs.

Comments anyone?

Best regards,

Ron Pickard
rpick...@hypercom.com





   
m...@california.com 
   
Sent by:   To: dan.ro...@intel.com, 
emc-p...@majordomo.ieee.org
owner-emc-pstc@majordomcc:  
   
o.ieee.org Subject: Re: skinny 
power cords.

   

   
10/25/01 08:49 AM   
   
Please respond to macy  
   

   

   





Just have to jump in here with personal experience:

In our bedroom we have a deLonghi radiator heater which uses an extension
cord (high cost UL approved) heavy guage #12 wire to power it - when it's
used.  This extension cord plugs into a "multi outlet" adapter, also heavy
duty UL approved.  At the time of the incident there was no power being used
from this outlet.

I was in another room, my wife was sitting on the edge of the bed watching a
news blurb on TV when she heard a funny sound, a scritch, scritch.   She
called to me to come listen.  Scritch, scritch, scritch got louder.  As I
arrived, flames started lapping up the wall from the outlet while still
making arcing sounds.  The flames were less than 6 inches from curtains.  I
reached into all this and unplugged the extension cord which luckily stopped
the fireworks display.  Imagine, if we had not been there.

Upon examination, it appeared that an arc had formed between the blades of
the extension cord (remember no power at the time).  That arc was not
sufficient to drop the 15A breaker to the outlet, yet was sufficient to
carbonize the UL approved material which further sustained the arc.

I posted this to the newsgroup alt.home.repair where a fireman jumped in
describing how this exact mechanism is what starts most home fires!  Isn't
that an encouraging thought!

Anyway, a little damn fuse in the plug would not have helped in this
circumstance, complete waste of time, much like the main breaker was.

 - Robert -

   Robert A. Macy, PEm...@california.com
   408 286 3985  fx 408 297 9121
   AJM International Electronics Consultants
   619 North First St,   San Jose, CA  95112

-Original Message-
From: Roman, Dan 
To: emc-p...@majordomo.ieee.org 
List-Post: emc-pstc@listserv.ieee.org
Date: Thursday, October 25, 2001 7:41 AM
Subject: RE: skinny power cords.


>
>I agreed completely with Scott.  A 6 to 9 foot 18AWG cord will handle well
>in excess of 20A for a short period of time without starting to smoke
(heck,
>it'll handle close to in excess of 60A for a very very short time without
>bursting into flames--not that it was a good experience finding this out).
>Point is, the cordage will handle a fault either indefinitely or long
enough
>for the branch circuit breaker to trip provided you are connected to a 15A
>or 20A branch circuit.
>
>Another data point, you routinely pass more current through the cord when
>doing the earthing test and that uses more current than the cord is rated.
>Leave the tester on for awhile and the cord does not really heat up either.
>
>What this list needs is a power cord manufacturer or agency safety engineer
>that does power cords to settle this once and for all!
>
>Dan
>
>-Original Message-
>From: Scott Lacey [mailto:sco...@world.std.com]
>Sent: Wednesday, October 24, 2001 7:43 PM
>To: Gary McInturff
>Cc: emc-p...@majordomo.ieee.org
>Subject: RE: skinny power cords.
>
>
>
>Gary,
>I

Re: skinny power cords.

2001-10-25 Thread Robert Macy

Just have to jump in here with personal experience:

In our bedroom we have a deLonghi radiator heater which uses an extension
cord (high cost UL approved) heavy guage #12 wire to power it - when it's
used.  This extension cord plugs into a "multi outlet" adapter, also heavy
duty UL approved.  At the time of the incident there was no power being used
from this outlet.

I was in another room, my wife was sitting on the edge of the bed watching a
news blurb on TV when she heard a funny sound, a scritch, scritch.   She
called to me to come listen.  Scritch, scritch, scritch got louder.  As I
arrived, flames started lapping up the wall from the outlet while still
making arcing sounds.  The flames were less than 6 inches from curtains.  I
reached into all this and unplugged the extension cord which luckily stopped
the fireworks display.  Imagine, if we had not been there.

Upon examination, it appeared that an arc had formed between the blades of
the extension cord (remember no power at the time).  That arc was not
sufficient to drop the 15A breaker to the outlet, yet was sufficient to
carbonize the UL approved material which further sustained the arc.

I posted this to the newsgroup alt.home.repair where a fireman jumped in
describing how this exact mechanism is what starts most home fires!  Isn't
that an encouraging thought!

Anyway, a little damn fuse in the plug would not have helped in this
circumstance, complete waste of time, much like the main breaker was.

 - Robert -

   Robert A. Macy, PEm...@california.com
   408 286 3985  fx 408 297 9121
   AJM International Electronics Consultants
   619 North First St,   San Jose, CA  95112

-Original Message-
From: Roman, Dan 
To: emc-p...@majordomo.ieee.org 
List-Post: emc-pstc@listserv.ieee.org
Date: Thursday, October 25, 2001 7:41 AM
Subject: RE: skinny power cords.


>
>I agreed completely with Scott.  A 6 to 9 foot 18AWG cord will handle well
>in excess of 20A for a short period of time without starting to smoke
(heck,
>it'll handle close to in excess of 60A for a very very short time without
>bursting into flames--not that it was a good experience finding this out).
>Point is, the cordage will handle a fault either indefinitely or long
enough
>for the branch circuit breaker to trip provided you are connected to a 15A
>or 20A branch circuit.
>
>Another data point, you routinely pass more current through the cord when
>doing the earthing test and that uses more current than the cord is rated.
>Leave the tester on for awhile and the cord does not really heat up either.
>
>What this list needs is a power cord manufacturer or agency safety engineer
>that does power cords to settle this once and for all!
>
>Dan
>
>-Original Message-
>From: Scott Lacey [mailto:sco...@world.std.com]
>Sent: Wednesday, October 24, 2001 7:43 PM
>To: Gary McInturff
>Cc: emc-p...@majordomo.ieee.org
>Subject: RE: skinny power cords.
>
>
>
>Gary,
>I believe the answer is that the power cord rating of 6 or 10 amps is the
>operating current, at which it will have minimum temperature rise. Under
>fault conditions it will experience a rather dramatic temperature rise that
>is still well below the melting temperature of the insulation. The breaker
>or fuse should clear well before the cord is "cooked" to the point of
>failure.
>
>Scott Lacey
>



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RE: skinny power cords.

2001-10-25 Thread Roman, Dan

I agreed completely with Scott.  A 6 to 9 foot 18AWG cord will handle well
in excess of 20A for a short period of time without starting to smoke (heck,
it'll handle close to in excess of 60A for a very very short time without
bursting into flames--not that it was a good experience finding this out).
Point is, the cordage will handle a fault either indefinitely or long enough
for the branch circuit breaker to trip provided you are connected to a 15A
or 20A branch circuit.

Another data point, you routinely pass more current through the cord when
doing the earthing test and that uses more current than the cord is rated.
Leave the tester on for awhile and the cord does not really heat up either.

What this list needs is a power cord manufacturer or agency safety engineer
that does power cords to settle this once and for all!

Dan

-Original Message-
From: Scott Lacey [mailto:sco...@world.std.com]
Sent: Wednesday, October 24, 2001 7:43 PM
To: Gary McInturff
Cc: emc-p...@majordomo.ieee.org
Subject: RE: skinny power cords.



Gary,
I believe the answer is that the power cord rating of 6 or 10 amps is the
operating current, at which it will have minimum temperature rise. Under
fault conditions it will experience a rather dramatic temperature rise that
is still well below the melting temperature of the insulation. The breaker
or fuse should clear well before the cord is "cooked" to the point of
failure.

Scott Lacey

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RE: skinny power cords.

2001-10-24 Thread Scott Lacey

Gary,
I believe the answer is that the power cord rating of 6 or 10 amps is the
operating current, at which it will have minimum temperature rise. Under
fault conditions it will experience a rather dramatic temperature rise that
is still well below the melting temperature of the insulation. The breaker
or fuse should clear well before the cord is "cooked" to the point of
failure.

Scott Lacey

-Original Message-
From: owner-emc-p...@majordomo.ieee.org
[mailto:owner-emc-p...@majordomo.ieee.org]On Behalf Of Gary McInturff
Sent: Wednesday, October 24, 2001 12:06 PM
To: EMC-PSTC (E-mail)
Subject: skinny power cords.



Fuses and breakers etc, are provided to protect the wiring
downstream from these devices. A 15 amp breaker is allowed to have 14 AWG
wire attached and run all though my house, and terminates in a 15 amp rated
receptacle - parallel blade with ground pin.
Why then can I plug in a computer that has only a 6 or 10 amp rated
power cord? Surely, its not because the computer has supplemental fusing at
2 amps or whatever. That 2 amp fuse can't protect the wiring between it and
the 15 amp breaker in my garage from prolonged operation at 15 amps. The
breaker is completely happy running at that value so the wire just sits
there and cooks!
One would think that any  cord rated less than 15 amps, would have
to be terminated in a plug that doesn't mate with the wall outlet, much like
a 15 amp connector plugged into a 20 amp outlet.
Gary

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RE: skinny power cords.

2001-10-24 Thread Jim Eichner

I'll join the speculation...

I think it is also based on the likelihood of undetected damage to the cord
leading to a situation.  The cord lengths are limited by standards, they are
jacketed with materials designed to withstand some abuse, the condition is
easily (albeit rarely) inspected by the user, they are not supposed to be
physically attached to the wall (so no fear of damage by a metal cable clamp
for example), and so on.

The wiring in your walls, by comparison, may be more at risk, since it can't
be inspected, it is stapled to the studs, and you're always drilling or
pounding nails into walls having no idea whether or not there is wiring
behind the drywall.

Regards, 
Jim Eichner, P.Eng. 
Manager, Engineering Services 
Xantrex Technology Inc. 
Mobile Power
web: www.xantrex.com <http://www.xantrex.com> 
Any opinions expressed are those of my invisible friend, who really
exists, and frequently has gas. Honest.  




-Original Message-
From: Rich Nute [mailto:ri...@sdd.hp.com]
Sent: Wednesday, October 24, 2001 12:21 PM
To: gary.mcintu...@worldwidepackets.com
Cc: emc-p...@ieee.org
Subject: Re: skinny power cords.






Hi Gary:


Somewhere in my past, I've heard the rationale for
this conundrum.  I'm just guessing here.

Power cords and similar mains devices are sized 
based on rated load, and are not sized based on
fault-condition load.

The requirement should be that, under fault 
conditions, the device is capable of withstanding 
the fault until the overcurrent device operates 
without igniting or otherwise causing a hazard.  
It can get hot; indeed, it can exceed rated 
temperature under the fault, and it can fail, 
but it should not ignite or otherwise cause a 
hazardous condition.

A power cord is supposed to be sufficiently robust 
as to withstand the rigors of use.  There are 
different degrees of robustness according to use.
In other words, the power cord itself is not
expected to fail under normal conditions of use.  

So, the power cord should only be subject to load
faults.  Since the load is protected against 
faults, the fault-protection in the load also 
provides fault-protection for the power cord.


Best regards,
Rich






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Re: skinny power cords.

2001-10-24 Thread Eric Monk

Coggs. (Compliance old guys and gals)

Appliance incoming fuses fitted or not.

The other problem scenario with 'skinny power 
cords' on hand-held products is where the cord 
enters the appliance and, despite all the patent 
anti-flex cord grommets, the insulation breaks 
down with stress and the skinny power cord 
becomes a five foot length of fuse wire.

The problem is reduced in the UK where the most 
popular plug style in domestic and commercial 
applications is fitted with a HBC cartridge fuse.
PROVIDING the end user does not change the fuse 
for a higher rating. 
Three pin 13 A fused plug to BS1363.
( Oh how UL laughed at the size of our 'chunky' 
plugs but did admit they were a good idea)

British Std Certified fuse cartridges to BS1362
are available in 2, 3, 5, 7, 10 and 13 A 
ratings.  

Eric.

PS. George - you didn't get the date wrong in 
 your last mail did you ?

On 24 Oct 01 at 14:40, geor...@lexmark.com wrote:

> 
> 
> 
> Gary,
> 
> It was always my understanding that house fuses/breakers were to protect
> all the upstream stuff, e.g. service entry box, external transformers etc.
> They cannot realistically protect downstream stuff, as they have no
> knowledge of how much current is too much for a given appliance.  However,
> the house wiring should be able to carry a current up to that of the fuse
> or CB rating.
> 
> ITE manufacturers must protect their own product by the use of incoming
> fuses, CBs, etc.  A fixed line cord is part of the product.  Hence, the
> product fuse must blow before a "skinny" line cord on the product would
> melt down.  For example, suppose a device is rated to draw 2.5A (electric
> razor?) and uses a "skinny" line cord at that rating.  If an internal
> fault draws 14A, it might melt down the cord or the device, but it should
> not harm house wiring rated up to 15A.
> 
> Of course, I have been wrong before.  I think it was 1961.
> 
> George
> 
> 
> -- Forwarded by George Alspaugh/Lex/Lexmark on 10/24/2001
> 02:31 PM ---
> 
> Gary McInturff  on
> 10/24/2001 12:06:00 PM
> 
> Please respond to Gary McInturff
>   
> 
> To:   "EMC-PSTC (E-mail)" 
> cc:(bcc: George Alspaugh/Lex/Lexmark)
> Subject:  skinny power cords.
> 
> 
> 
> 
>  Fuses and breakers etc, are provided to protect the wiring
> downstream from these devices. A 15 amp breaker is allowed to have 14 AWG
> wire attached and run all though my house, and terminates in a 15 amp rated
> receptacle - parallel blade with ground pin.
>  Why then can I plug in a computer that has only a 6 or 10 amp rated
> power cord? Surely, its not because the computer has supplemental fusing at
> 2 amps or whatever. That 2 amp fuse can't protect the wiring between it and
> the 15 amp breaker in my garage from prolonged operation at 15 amps. The
> breaker is completely happy running at that value so the wire just sits
> there and cooks!
>  One would think that any  cord rated less than 15 amps, would have
> to be terminated in a plug that doesn't mate with the wall outlet, much like
> a 15 amp connector plugged into a 20 amp outlet.
>  Gary
> 
> 
> 
> 
> 
> ---
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Re: skinny power cords.

2001-10-24 Thread Nick Rouse

Hello Gary,

Sounds like your making a case
for the wider adoption of the UK
system with fused plugs rated
to protect the power cord

Nick Rouse

- Original Message -
From: "Gary McInturff" 
To: "EMC-PSTC (E-mail)" 
Sent: Wednesday, October 24, 2001 5:06 PM
Subject: skinny power cords.


>
>
> Fuses and breakers etc, are provided to protect the wiring
> downstream from these devices. A 15 amp breaker is allowed to have 14 AWG
> wire attached and run all though my house, and terminates in a 15 amp
rated
> receptacle - parallel blade with ground pin.
> Why then can I plug in a computer that has only a 6 or 10 amp rated
> power cord? Surely, its not because the computer has supplemental fusing
at
> 2 amps or whatever. That 2 amp fuse can't protect the wiring between it
and
> the 15 amp breaker in my garage from prolonged operation at 15 amps. The
> breaker is completely happy running at that value so the wire just sits
> there and cooks!
> One would think that any  cord rated less than 15 amps, would have
> to be terminated in a plug that doesn't mate with the wall outlet, much
like
> a 15 amp connector plugged into a 20 amp outlet.
> Gary
>
> ---
> This message is from the IEEE EMC Society Product Safety
> Technical Committee emc-pstc discussion list.
>
> Visit our web site at:  http://www.ewh.ieee.org/soc/emcs/pstc/
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Re: skinny power cords.

2001-10-24 Thread Rich Nute




Hi Gary:


Somewhere in my past, I've heard the rationale for
this conundrum.  I'm just guessing here.

Power cords and similar mains devices are sized 
based on rated load, and are not sized based on
fault-condition load.

The requirement should be that, under fault 
conditions, the device is capable of withstanding 
the fault until the overcurrent device operates 
without igniting or otherwise causing a hazard.  
It can get hot; indeed, it can exceed rated 
temperature under the fault, and it can fail, 
but it should not ignite or otherwise cause a 
hazardous condition.

A power cord is supposed to be sufficiently robust 
as to withstand the rigors of use.  There are 
different degrees of robustness according to use.
In other words, the power cord itself is not
expected to fail under normal conditions of use.  

So, the power cord should only be subject to load
faults.  Since the load is protected against 
faults, the fault-protection in the load also 
provides fault-protection for the power cord.


Best regards,
Rich






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Re: skinny power cords.

2001-10-24 Thread Ken Javor

I am NOT an expert in this field so I could likely stand some educating but
the following seem to me to be common sense:

1) Household circuit breakers protect household wiring - only.  They prevent
wiring damage and fires.  There is no practical way to provide breakers for
every different kind of load.

2) I extrapolate your logic to imply that every appliance, including low
power consumers such as a clock radios, would be forced to use AWG 12 power
cords.

3) If an appliance such as a computer does have an internal fuse between
power cord and power supply such that any short in the appliance will draw
current through the fuse, why would the power cord have to be rated at any
higher ampacity than the fuse itself, other than a reasonable safety margin?
In other words, what is wrong with using a 6 or 10 Amp rated power cord with
a device fused at 2 Amps, to use your example?

--
>From: Gary McInturff 
>To: "EMC-PSTC (E-mail)" 
>Subject: skinny power cords.
>Date: Wed, Oct 24, 2001, 11:06 AM
>

>
>  Fuses and breakers etc, are provided to protect the wiring
> downstream from these devices. A 15 amp breaker is allowed to have 14 AWG
> wire attached and run all though my house, and terminates in a 15 amp rated
> receptacle - parallel blade with ground pin.
>  Why then can I plug in a computer that has only a 6 or 10 amp rated
> power cord? Surely, its not because the computer has supplemental fusing at
> 2 amps or whatever. That 2 amp fuse can't protect the wiring between it and
> the 15 amp breaker in my garage from prolonged operation at 15 amps. The
> breaker is completely happy running at that value so the wire just sits
> there and cooks!
>  One would think that any  cord rated less than 15 amps, would have
> to be terminated in a plug that doesn't mate with the wall outlet, much like
> a 15 amp connector plugged into a 20 amp outlet.
>  Gary
>
> ---
> This message is from the IEEE EMC Society Product Safety
> Technical Committee emc-pstc discussion list.
>
> Visit our web site at:  http://www.ewh.ieee.org/soc/emcs/pstc/
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