Re: [Emc-users] EMC2 on read only chip!?

2007-11-17 Thread Dave Engvall
Jon et al.

Well put! I've been running emc since you had to  patch the kernel  
(0.9 patch , its been so long I can't remember) to get emc to run.  
Somewhat before the BDI's.
I've never had a well checked out controller take off on me.

Anytime I've had a problem I had done something stupid and found out  
about it rather quickly. Usually abort takes care of it.
The E-stop is a pretty lonely button ... doesn't get much attention. ;-)

Once an g-code program is checked out it is a LOT more reliable than  
the nut behind the keyboard.

I put a lot of time on the machine, often several hours a day, over  
the years that counts up.

Dave

On Nov 17, 2007, at 8:50 PM, Jon Elson wrote:

>> [EMAIL PROTECTED] wrote:
>>
> So, question is where is
>>> big incentive to use EMC2? One wrong move of machine that ran on  
>>> EMC2
>>> will cost me between & 10 000-400 000!!! Todays parts are very
>>> expensive. When I said machine wrong move I meant software got
>>> corrupted machine stop or made wrong move etc.
>>> I am sure that open source software for machine control must have
>>> different requirement in compare to open source software for word
>>> processing or video graphic.
> I have been running EMC since 1998.  I have never had it cause a
> "wrong move" that was due to computer failure, software
> corruption, or software error.  I have had it do a number of
> "wrong moves" due to OPERATOR error, one time bringing a boring
> head down on my hand.  I thought about the likelihood of a
> computer malfunction vs. operator error for a moment, and then
> carefully pushed the RIGHT button and took the tool off my hand.
> I thought about hitting E-stop and winding it up manually, and
> decided it was me that made the mistake.  So, that is about 9
> years of use with NOTHING I could ever lay to abnormal operation
> of the software.  I have also had to abort or Estop a whole
> bunch of CNC programs that had mistakes in them, or I forgot to
> set the axes correctly, or an endless number of goofs.
> Forgetting to set the axes at all, or making a mistake while
> using the edge finder and setting to +0.1" instead of -0.1" is
> very common, I have done this literally hundreds of times!
>
> On the other hand, my A-B 7320 CNC control croaked on me 3 times
> in the 9 months or so I used it before EMC was ready for real
> work, back in 1997-1998.  This never wrecked any work, but it
> sure could have if I'd been cutting when it went down.
>
> (I have had an occasional hardware problem on my CNC system with
> EMC, usually due to bad connections somewhere, but it will show
> up when I try to start the system up, so I don't have tooling
> and workpieces loaded yet.)
>
> Jon
>
> -- 
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Re: [Emc-users] EMC 2.2.1 and G3

2007-11-17 Thread Kirk Wallace
Here is a screen shot:

http://www.wallacecompany.com/machine_shop/EMC2/wonky_path.png

and the g-code:

http://www.wallacecompany.com/machine_shop/EMC2/thread-ball-2b.ngc

I didn't think too much about it, since the program completes properly.
When I transfered the file to my HNC, which has EMC2 2.1.7, the
predicted path was displayed properly. So maybe some thing changed
between 2.2.1 and 2.1.7?

Anyway, I made my first fully automated part today (actually a bunch of
parts) -- another milestone completed. I made a movie, but it was way
over 30 MB and would not fit in my website account. I'll have to figure
out something else. Thank you again, to all the EMC contributors.

My ballscrews, pulleys, controller and amps should be in hand next week
(?) for the Bridgeport. I am a little apprehensive, because from the
HNC, I have a better idea of how much work is ahead.

On Mon, 2007-11-12 at 06:54 -0600, Jeff Epler wrote:
> If you have an arc that doesn't preview right, please post the code so
> that it can be fixed in a future release.
> 
> If you can trim it down to just a few lines of g-code, just include it
> in a message.  Otherwise, e-mail me privately and attach the whole file
> indicating where the problem is.
> 
> Thanks,
> Jeff

-- 
Kirk Wallace (California, USA
http://www.wallacecompany.com/machine_shop/ 
Hardinge HNC lathe
Bridgeport mill conversion pending
Zubal lathe conversion pending)


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Re: [Emc-users] EMC2 on read only chip!?

2007-11-17 Thread Jon Elson
> [EMAIL PROTECTED] wrote:
> 
So, question is where is
>>big incentive to use EMC2? One wrong move of machine that ran on EMC2  
>>will cost me between & 10 000-400 000!!! Todays parts are very  
>>expensive. When I said machine wrong move I meant software got  
>>corrupted machine stop or made wrong move etc.
>>I am sure that open source software for machine control must have  
>>different requirement in compare to open source software for word  
>>processing or video graphic.
I have been running EMC since 1998.  I have never had it cause a 
"wrong move" that was due to computer failure, software 
corruption, or software error.  I have had it do a number of 
"wrong moves" due to OPERATOR error, one time bringing a boring 
head down on my hand.  I thought about the likelihood of a 
computer malfunction vs. operator error for a moment, and then 
carefully pushed the RIGHT button and took the tool off my hand.
I thought about hitting E-stop and winding it up manually, and 
decided it was me that made the mistake.  So, that is about 9 
years of use with NOTHING I could ever lay to abnormal operation 
of the software.  I have also had to abort or Estop a whole 
bunch of CNC programs that had mistakes in them, or I forgot to 
set the axes correctly, or an endless number of goofs. 
Forgetting to set the axes at all, or making a mistake while 
using the edge finder and setting to +0.1" instead of -0.1" is 
very common, I have done this literally hundreds of times!

On the other hand, my A-B 7320 CNC control croaked on me 3 times 
in the 9 months or so I used it before EMC was ready for real 
work, back in 1997-1998.  This never wrecked any work, but it 
sure could have if I'd been cutting when it went down.

(I have had an occasional hardware problem on my CNC system with 
EMC, usually due to bad connections somewhere, but it will show 
up when I try to start the system up, so I don't have tooling 
and workpieces loaded yet.)

Jon

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Re: [Emc-users] LiveCD update

2007-11-17 Thread Alex Joni
Hi Miroslav,

that's even less. I'd say it's realistic to expect about 25-30.000 pulses / 
second from emc2 without majour problems.

Regarding trapezoidal profile, it does it properly if you set the right 
acceleration values.
S-curve profiles haven't been implemented yet.

Regards,
Alex

- Original Message - 
From: Miroslav Pejic
To: [EMAIL PROTECTED] ; Enhanced Machine Controller (EMC)
Sent: Saturday, November 17, 2007 9:53 PM
Subject: Re: [Emc-users] LiveCD update


HI MATT,
MY BIG MISTAKE!
IT ISN'T 600 BUT 60 PULSES IN 75 MILISECONDS
REGARDS,
MIROSLAV


On 11/17/07, Matthew Glenn Shaver < [EMAIL PROTECTED]> wrote:
On Sat, 2007-11-17 at 18:47 +0100, Miroslav Pejic wrote:
> Hi Alex,
> I'm about to use emc2 to drive my embroidery multihead machine. But,
> I'm  not shure about speed. Embroidery machine runs at 400 rpm.That
> means Emc2 must generate up to 600 pulses in 75 miliseconds, at two
> independent paralell port lines, and with acceleration and
> decceleration phases, trapesoidal (or S-curve shape if possible).
> After this is 75 miliseconds pause for preparing next pulse
> generation.
>
> Question is: is this possible ?

600 pulses / 75 milliseconds = 8 pulses/millisecond, or 8000 pulses per
second.

This should be no problem at all!

Matt



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Re: [Emc-users] LiveCD update

2007-11-17 Thread Miroslav Pejic
HI MATT,
MY BIG MISTAKE!
IT ISN'T 600 BUT 60 PULSES IN 75 MILISECONDS
REGARDS,
MIROSLAV

On 11/17/07, Matthew Glenn Shaver <[EMAIL PROTECTED]> wrote:
>
> On Sat, 2007-11-17 at 18:47 +0100, Miroslav Pejic wrote:
> > Hi Alex,
> > I'm about to use emc2 to drive my embroidery multihead machine. But,
> > I'm  not shure about speed. Embroidery machine runs at 400 rpm.That
> > means Emc2 must generate up to 600 pulses in 75 miliseconds, at two
> > independent paralell port lines, and with acceleration and
> > decceleration phases, trapesoidal (or S-curve shape if possible).
> > After this is 75 miliseconds pause for preparing next pulse
> > generation.
> >
> > Question is: is this possible ?
>
> 600 pulses / 75 milliseconds = 8 pulses/millisecond, or 8000 pulses per
> second.
>
> This should be no problem at all!
>
> Matt
>
>
>
> -
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Re: [Emc-users] LiveCD update

2007-11-17 Thread Matthew Glenn Shaver
On Sat, 2007-11-17 at 18:47 +0100, Miroslav Pejic wrote:
> Hi Alex,
> I'm about to use emc2 to drive my embroidery multihead machine. But,
> I'm  not shure about speed. Embroidery machine runs at 400 rpm.That
> means Emc2 must generate up to 600 pulses in 75 miliseconds, at two
> independent paralell port lines, and with acceleration and
> decceleration phases, trapesoidal (or S-curve shape if possible).
> After this is 75 miliseconds pause for preparing next pulse
> generation. 
> 
> Question is: is this possible ?

600 pulses / 75 milliseconds = 8 pulses/millisecond, or 8000 pulses per
second.

This should be no problem at all!

Matt



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Re: [Emc-users] EMC2 on read only chip!?

2007-11-17 Thread Andrew Ayre
I don't think putting EMC2 in ROM would change much. The software can
still be misconfigured. Probably a significant part of the $4,000 is for
someone to provide support and make guarantees on performance and
uptime, and probably purchase liability insurance for their company.

Andy

[EMAIL PROTECTED] wrote:
> Hi
> Is this possible to put EMC2 on read only chip and use it? That thing  
> will prevent EMC2 to become corrupted and it will load much faster.  
> Also every time machine will start all previously safe data will be  
> lost am less saved on external drive! No accumulated errors will occur  
> ever!
> Small manufacturers here in Oregon building CNC machine and I asked  
> him why he do not use EMC2 he said that some small OEM controller  
> (brand new) cost only $4 000, and it is stable and original software  
> on those controller will be never corrupted. So, question is where is  
> big incentive to use EMC2? One wrong move of machine that ran on EMC2  
> will cost me between & 10 000-400 000!!! Todays parts are very  
> expensive. When I said machine wrong move I meant software got  
> corrupted machine stop or made wrong move etc.
> I am sure that open source software for machine control must have  
> different requirement in compare to open source software for word  
> processing or video graphic.
> 
> Because read only chip become very cheap it should not be a problem.
> 
> Aram
> 
> 
> 
> -
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> 
> 

-- 
Andy
PGP Key ID: 0x67090A54

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[Emc-users] EMC2 on read only chip!?

2007-11-17 Thread amtb
Hi
Is this possible to put EMC2 on read only chip and use it? That thing  
will prevent EMC2 to become corrupted and it will load much faster.  
Also every time machine will start all previously safe data will be  
lost am less saved on external drive! No accumulated errors will occur  
ever!
Small manufacturers here in Oregon building CNC machine and I asked  
him why he do not use EMC2 he said that some small OEM controller  
(brand new) cost only $4 000, and it is stable and original software  
on those controller will be never corrupted. So, question is where is  
big incentive to use EMC2? One wrong move of machine that ran on EMC2  
will cost me between & 10 000-400 000!!! Todays parts are very  
expensive. When I said machine wrong move I meant software got  
corrupted machine stop or made wrong move etc.
I am sure that open source software for machine control must have  
different requirement in compare to open source software for word  
processing or video graphic.

Because read only chip become very cheap it should not be a problem.

Aram



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Re: [Emc-users] LiveCD update

2007-11-17 Thread Miroslav Pejic
Hi Alex,
I'm about to use emc2 to drive my embroidery multihead machine. But, I'm
 not shure about speed. Embroidery machine runs at 400 rpm.That means Emc2
must generate up to 600 pulses in 75 miliseconds, at two independent
paralell port lines, and with acceleration and decceleration phases,
trapesoidal (or S-curve shape if possible). After this is 75 miliseconds
pause for preparing next pulse generation.

Question is: is this possible ?

Best regards,
Miroslav

On 11/15/07, Alex Joni <[EMAIL PROTECTED]> wrote:
>
> Hello all,
>
> just wanted to let you all know that I updated the LiveCD found at
> www.linuxcnc.org.
> It now features emc2.2.1 along with all ubuntu updates (up to last night).
>
> This is the encouraged method for new installs. It is not meant as a
> method
> for upgrades !!
>
> The necessary steps for upgrading emc2 are described in the wiki:
> Updating emc2: http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?UpdatingTo2.2
> Updating configurations:
> http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?UPDATING
>
> If you don't have an internet connection on your PC, then simply
> downloading
> the latest emc2 package (found at:
>
> http://www.linuxcnc.org/emc2/dists/dapper/emc2.2/binary-i386/emc2_2.2.1_i386.deb
> )
> on another computer, moving it over (via USB stick, CD, or whatever), and
> installing it (by clicking in the GUI, or by using "sudo dpkg -i
> emc2_2.2.1_i386.dev" at the command line) should be enough.
>
> Best regards,
> Alex
>
> PS: please report problems with the a.m. livecd, if there are any
>
>
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