Re: [Emc-users] New installation but no pulse output

2009-06-12 Thread Kirk Wallace
On Sat, 2009-06-13 at 06:32 +0100, Sondergerätebau wrote:
> Dear List.
> 
> I have build yesterdat a new installation of EMC2
> on my PC, but I am failing to see any pulses
> on my DM25 port with my oscilloscope ?
> 
> Is their a logical procedure to test for logic pulses
> on EMC2 ?
> 
> Many thanks kind regards
> 
> Al:

Hello Al. Please post which configuration files you are using, or post
the files to pastebin or provide some other link. I assume you installed
EMC2 from the LiveCD? You can check for signals with halscope:

http://www.linuxcnc.org/docview/html//hal_tutorial.html#sec:Tutorial%
20-%20Halscope 
(Short URL) http://preview.alturl.com/egbg 

http://www.linuxcnc.org/docs/html/common_Getting_EMC.html 

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[Emc-users] New installation but no pulse output

2009-06-12 Thread Sondergerätebau
Dear List.

I have build yesterdat a new installation of EMC2
on my PC, but I am failing to see any pulses
on my DM25 port with my oscilloscope ?

Is their a logical procedure to test for logic pulses
on EMC2 ?

Many thanks kind regards

Al:

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[Emc-users] .ngc file RFReview

2009-06-12 Thread Kirk Wallace
In case anyone is interested, I have an .ngc file that I'll probably run
tomorrow, but if anyone finds anything that might improve it, I would
appreciate hearing from you. Thanks.

http://wallacecompany.com/machine_shop/EMC2/ngc/encoder-100ppr-4c.ngc 

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Re: [Emc-users] Metric? and aviation

2009-06-12 Thread Stuart Stevenson
   Aviation uses buttlines, stationlines, waterlines, lofting and the
XYZ zero is a distance in front of the plane.

On Fri, Jun 12, 2009 at 4:09 PM,  wrote:
>> 2009/6/12 Douglas Pollard :
>>
>>> But what difference does base 10 make to a guy running a cnc machine??
>
>
> The aviation industry stepped around the imperial system of linear
> measurement by ONLY using inches and decimal portions of them.
> Stations and waterlines!
>
> Don't civil engineers use a "foot" of ten "inches" in the US ?  Perhaps
> not any more>
>
> Cal
>
>
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Re: [Emc-users] Stopping Bad O

2009-06-12 Thread Kirk Wallace
On Fri, 2009-06-12 at 20:57 -0500, Jon Elson wrote:
> Kirk Wallace wrote:
> > Not that I would do anything as silly as setup a O while loop without
> > incrementing the conditional counter, then putting EMC2 into an endless
> > loop on loading the file, but how would one stop EMC2, other than using
> > the X (window close) button?
> >   
> the ESC key is "program abort".  It "should" work even with an infinite 
> loop, but might
> not if there are no moves being executed.
> 
> Jon

It's during the program load the problem occurs. I think while AXIS is
munching on the back plot.

I just tried ESC and that seems to work. Thanks.
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Re: [Emc-users] EMC2 Drip Feed

2009-06-12 Thread Kirk Wallace
On Fri, 2009-06-12 at 21:15 -0500, Chris Radek wrote:
> On Fri, Jun 12, 2009 at 03:06:56PM -0700, Kirk Wallace wrote:
> > I'm not sure how handy it would be, but can EMC2 be "drip fed" (DNC)
> > from a physical port, a file, spreadsheet or other? This may be obvious,
> > but I'm drawing a blank.
> 
> Nope.
> 
> Drip feeding was done on controls with limited program memory.  There
> is no need for it in EMC2.
> 
> Also, it can't work, because our gcode does not necessarily execute
> linearly.

Thanks Chris, Jon.

This is more of a theoretical question to see what options there are for
loading or editing g-code into AXIS or EMC2. For instance, I have been
using a spread sheet to help develop g-code. I thought it would be nice
to write the full code in the spread sheet and see the back plot in
AXIS. If you change something in the spread sheet you can see the change
in the back plot. Knowing what AXIS/EMC2 input options there are, would
help me to know how close to this goal, I might be able to get. Right
now, I have to block copy/paste, and file copy across three or four
applications to get a similar outcome.

Giving this more thought, I could see the spread sheet dynamically
linked to the g-code file, with AXIS monitoring the file and
automatically doing a file reload when it sees a change. Of course I
don't expect this to happen while EMC2 is running a program. If an
update were detected during a program run, a dialog could pop up to give
the operator a chance to stop the program or just ignore the warning.

I suppose a true drip feed might have some sort of legacy hardware
value.
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Re: [Emc-users] Need to Control 6 Axis Hexapod with 2 Additional Coordinated Axes. All Stepper

2009-06-12 Thread Jon Elson
Rob Antonides wrote:
> Hi,
>
> I would like to use one of Mesa's FPGA cards to drive 8 stepper axes.  I
> would ideally use 4 of their 7I32 stepper driver cards to drive all 8
> steppers.  This is for a 6 axis hexapod with a rotary axis on top and
> another stepper for extrusion.
>
> >From what I understand EMC2 only supports EPP or PCI.  I also need at least
> 4 50 pin headers to connect to the stepper daughter cards.
>
> This leaves me with the 5I22.
>
> Is the 7I60 also an option?  I don't think so because it only has serial
> ports.  The 7I60 is a nice solution for me, because eventually I would like
> this to be a standalone controller with the motion control program right on
> the FPGA.  Is the Xilinx WebPack easy to program with?  Does someone have
> experience with this?
>   
FPGA programming is quite different from traditional computer 
languages.  In nearly all computer languages,
one small step is performed on each line of code.  With FPGAs, in many 
cases, EVERY line of code is
executed on every clock cycle of the FPGA.  This makes them very 
powerful, but there are also many
conditions that you have to be very careful with, or you will have a BIG 
mess.  I have made a ramping
one-axis positioning controller with an FPGA, and after resolving some 
dumb errors and faulty assumptions
on my part, I did get it working.  If you want complex arbitrary motion 
of a hexapod all in an FPGA, I think
you are asking for big trouble.  The only sane way to do that is with a 
very large FPGA with a power PC core
on it, and run Linux on that CPU.  Be comfortably seated when pricing 
one of these larger Virtex parts!
Preferably, have someone standing by with smelling salts.  Suddenly, a 
PC sounds like a very reasonable
solution.  Anyway, if you are not skilled in digital logic design, you 
will find the transition to VHDL or
Verilog has MANY pitfalls that you had no idea existed.  Also, you can't 
just put in a print statement to
find out what is going on in an FPGA - you need at least a digital 
storage oscilloscope and most likely
a logic analyzer.

Two of my universal stepper controllers and your choice of Gecko stepper 
drives would also work, but at
greater cost than the Mesa products.

Jon

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Re: [Emc-users] emc.nbl

2009-06-12 Thread Jon Elson
Dave Engvall wrote:
> Good Grief this is a young group. ;-)
>
> Happy Birthday Stuart!
>   
Yeah, you always have to top us!

Jon

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Re: [Emc-users] Stopping Bad O

2009-06-12 Thread Jon Elson
Kirk Wallace wrote:
> Not that I would do anything as silly as setup a O while loop without
> incrementing the conditional counter, then putting EMC2 into an endless
> loop on loading the file, but how would one stop EMC2, other than using
> the X (window close) button?
>   
the ESC key is "program abort".  It "should" work even with an infinite 
loop, but might
not if there are no moves being executed.

Jon

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Re: [Emc-users] EMC2 Drip Feed

2009-06-12 Thread Jon Elson
Kirk Wallace wrote:
> I'm not sure how handy it would be, but can EMC2 be "drip fed" (DNC)
> from a physical port, a file, spreadsheet or other? This may be obvious,
> but I'm drawing a blank.
>   
Why, on EARTH, would you want to do this?  Drip feed was used on systems 
with severely limited
buffer memory, like early tape NC systems with BTR units, and BOSS and 
Bandit controls with a couple
K bytes of memory.

Since most EMC2 systems have a hard drive of a couple GBytes today, I 
don't see the point.  EMC2 today
reads the G-code from a "file", so that is already done.  The other 
methods seem prone to problems, like the
communication stopping before the part is completed, or whatever.

Jon

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Re: [Emc-users] Successive G0 moves

2009-06-12 Thread Jon Elson
K.J. Kirwan wrote:
> Hi all,
>
> Wait, are you sure this is a bug?
>
> I don't know how the motion controller works in EMC2 as
> far as its "in-position" system.  I don't see any .ini
> parameters listed to set "in-position" tolerances.
> (Q: What *are* EMC2's in-position tolerance settings,
> and how are they adjusted if not in the .ini file?)
>
>   
It is not in the .ini file because there is no "in position" tolerance.
There is a following error tolerance, but that causes a program abort.
EMC does not wait for an axis to be "in position" before continuing.
> But in the case of allowable following error, if the
> machine is moving with sufficient velocity, the allowable
> following error should ramp up from the low end
> MIN_FERROR= (Integrator manual shows as .010" default)
> to as high as
> FERROR= (Integrator manual shows as 1.0" default)
> (See Integrator Manual, Chapter 7.2.9, page 34)
>   
It DOES have  asliding scale for following error.
> Could something like this be happening (normally)
> with the "in-position" tolerance values?  If the
> machine has ramped up to max speed, and the next
> line does not slow things down (even if direction
> changes), then maybe "in-position" is reached as
> much as an inch "early" and the next motion (quite
> properly) begins?
>   
EMC2 computes how far before the end of a move it needs to decelerate 
based on
velocity and the max_acceleration parameter for that axis in the .ini 
file.  As soon as
the currently moving axis begins its deceleration, the next axis to move 
will begin to
accelerate when in G64 mode.  In G61, that is defeated, and the move 
must be completed before
the next move starts.

Jon

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Re: [Emc-users] EMC2 Drip Feed

2009-06-12 Thread Chris Radek
On Fri, Jun 12, 2009 at 03:06:56PM -0700, Kirk Wallace wrote:
> I'm not sure how handy it would be, but can EMC2 be "drip fed" (DNC)
> from a physical port, a file, spreadsheet or other? This may be obvious,
> but I'm drawing a blank.

Nope.

Drip feeding was done on controls with limited program memory.  There
is no need for it in EMC2.

Also, it can't work, because our gcode does not necessarily execute
linearly.


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Re: [Emc-users] Successive G0 moves

2009-06-12 Thread Chris Radek
On Fri, Jun 12, 2009 at 11:37:22AM -0400, Eric H. Johnson wrote:
> 
> my real question is, should one be able to trust that one
> G0 command will complete before a subsequent G0 command starts?

EMC has always blended G0 moves.  Program a square path of four
rapids, run it, and look at the backplot.  You will see rounded
corners.

With long moves on a machine with low acceleration and with no path
tolerance specified, you can get a fairly round corner.  I think this
is the behavior you're describing but I'm not entirely sure.  You do
have full control over this behavior though:

To specify a path following tolerance, program G64 P---

To specify exact stop mode so each move goes exactly to the programmed
endpoint, program G61.

Chris

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Re: [Emc-users] Successive G0 moves

2009-06-12 Thread Jon Elson
Rainer Schmidt wrote:
> On Fri, Jun 12, 2009 at 6:24 PM, Shabbir Hussain wrote:
>   
>> G0 should not be used for cutting. It is only for positioning when the tool 
>> is at safe Z height (out of workpiece and clamps etc.). I have worked with 
>> Fanuc and Siemens controllers. In these controllers when G0 move is 
>> programmed, all the axis used in G0 move starts moving at rapid feeds (set 
>> in the parameters of the controller) and the axis that achieve the position 
>> just stops and others continue to run. So G0 move produces a non-linear 
>> move. This is normal behaviour.
>>
>> So G0 move should finally achieve the target position not the linear path. 
>> That is why it must be used for positioning.
>>
>> Thanks
>>
>> Shabbir Hussain
>> 
>
> Would
> G0Z10
> G0X5Y8
> Posiiton Z first and then x and y? I did not spend to much thought
> about this and find this thread potentially disaster avoiding...
>   
It SHOULD move Z to close to coord. 10 before the X-Y move starts.  If 
you have left the system in
G64 mode, then it will begin the XY move as soon as the Z axis begins to 
slow down at the end of the move.
This is the currently defined behavior.  The point on Z where this 
happens depends on the acceleration defined
in the ini file for the Z axis.  If you do a G61 first, then it will 
complete the Z move before the
XY starts.

Jon

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[Emc-users] [OT]Re: Metricks - Mill-Drill needs steppers and servos?

2009-06-12 Thread Kirk Wallace
On Fri, 2009-06-12 at 19:33 -0400, Douglas Pollard wrote:

>  No depth dimension was ever put on a tap drilled hole because you 
> had likely ground a new lead on your tap when it was needed. The 
> engineer didn't  know how long the lead was so it was up to the machinist. 
> The only notation on the tap drilled hole other than location might 
> be "drill through or through drill".  A tolerance was given on bolt hole 
> location but no hole size, the machinist knew what size hole and counter 
> bore based on location tolerance.
> In my opinion this was a huge complement and show of respect for the 
> ability and knowledge of journeyman machinists.

I started out as a draftsman and my understanding is that drawings were
made for the purpose of describing the shape and material requirements
of parts and assemblies, not to tell machinists how to do their jobs,
but to communicate and record necessary information to allow all
concerned parties make acceptable parts. Many times I put something on a
drawing that the machinists or others didn't like, but were there for a
reason other than making life easier. On the other hand sometimes
drafters make mistakes, get lazy or engineers think they can be
drafters, and make poor documents. Since the drawing is the foundation
of a successful part or assembly, a good drafter would expect anyone
that finds a mistake or flaw in a drawing, that this issue should be
made known to the drafter, before further work is done. I know this
isn't how the real world works, but if I were King of the World...

Since I have some stiff competition,
"
(\__/)
(='.'=) This is Bunny. Copy and paste bunny into your
(")_(") signature to help him gain world domination.
"
I guess the world is safe for now.

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Re: [Emc-users] emc.nbl

2009-06-12 Thread Kirk Wallace
On Fri, 2009-06-12 at 08:10 -0500, Stuart Stevenson wrote:
> Gentlemen,
>Sorry about the dsyelixc command line. :) I think it is the result
> of old age. Today is the marking of another year. Wish me happy
> birthday. I am 56 today.
> thanks
> Stuart

Happy Birthday, Stuart, John K. and Alex and anyone else that needs one.
I am certainly glad that you guys have been around. (Group hug!) Okay,
now back to work.
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Re: [Emc-users] Successive G0 moves

2009-06-12 Thread K.J. Kirwan
Hi all,

Wait, are you sure this is a bug?

I don't know how the motion controller works in EMC2 as
far as its "in-position" system.  I don't see any .ini
parameters listed to set "in-position" tolerances.
(Q: What *are* EMC2's in-position tolerance settings,
and how are they adjusted if not in the .ini file?)

But in the case of allowable following error, if the
machine is moving with sufficient velocity, the allowable
following error should ramp up from the low end
MIN_FERROR= (Integrator manual shows as .010" default)
to as high as
FERROR= (Integrator manual shows as 1.0" default)
(See Integrator Manual, Chapter 7.2.9, page 34)

Could something like this be happening (normally)
with the "in-position" tolerance values?  If the
machine has ramped up to max speed, and the next
line does not slow things down (even if direction
changes), then maybe "in-position" is reached as
much as an inch "early" and the next motion (quite
properly) begins?

Someone who knows more about the inner workings of
the motion controller (motion planner?) will have
to answer this, I don't know.  Just something to check.

Experiments could be done to insert very small, very
slow feeds in between the rapids, to see what effect
that has on the motion planner's in-positions and
early starts.  (Without using any of the special
"in-position" G codes, I mean.)  Hope this helps.

Thanks,

Kim


Eric H. Johnson wrote:
> Hi all,
> 
> It is my understanding that a rapid move (G0) should fully complete before a
> subsequent motion command will start. In this case I am doing two successive
> G0 moves, where in very rare occasions, the second G0 move will start to
> move before the first entirely completes.
> 
> For example:
> G0 X20 Y15
> G0 Z0.1
> 
> In very rare instances, the second G0 move will start (based on the example
> above) about 1" or so before the first G0 command has completed. But it
> isn't as simple as that, it seems to depend on both a long G0 move followed
> by a short G0 move followed by a number of short G1 moves (typically a
> series of short G1 moves approximating an arc). At least that is the closest
> thing to a pattern as I have been able to surmise based on the very few
> instances in which it occurs. It is repeatable, however.
> 
> I have found a couple of work arounds by adjusting the g-code generated
> (HPGL -> G-Code), my real question is, should one be able to trust that one
> G0 command will complete before a subsequent G0 command starts?
> 
> Thanks,
> Eric
> 
> 
> 
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[Emc-users] Paraport output

2009-06-12 Thread cmgfam
I have an older Graphtec Flat bed pen plotter that has it's own "language"
to accomplish many graphics tasks.  Is it possible to use EMC and it's
port connection to send simple text commands to this unit?  Seems like a
simple 2 1/2 D application  not G code however.

HP-GL is an option,  though the software "conversion" is a bit convoluted.

Serial interface is just a few dip switches and a cable away, but to use
EMC seems an attractive.

Is talking to the parallel port so difficult?
Ideas for a Linux struggler?

Cal





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Re: [Emc-users] Successive G0 moves

2009-06-12 Thread Alan Condit

On Jun 12, 2009, at Jun 12, 2009--3:39 PM, emc-users- 
requ...@lists.sourceforge.net wrote:
>
> From: Rainer Schmidt 
> Date: Friday2009June 12 Friday2009June 123:37:02 PM PDT
> To: "Enhanced Machine Controller (EMC)"  us...@lists.sourceforge.net>
> Subject: Re: [Emc-users] Successive G0 moves
> Reply-To: "Enhanced Machine Controller \(EMC\)"  us...@lists.sourceforge.net>
>
>
> On Fri, Jun 12, 2009 at 6:24 PM, Shabbir  
> Hussain wrote:
>>
>> G0 should not be used for cutting. It is only for positioning when  
>> the tool is at safe Z height (out of workpiece and clamps etc.). I  
>> have worked with Fanuc and Siemens controllers. In these  
>> controllers when G0 move is programmed, all the axis used in G0  
>> move starts moving at rapid feeds (set in the parameters of the  
>> controller) and the axis that achieve the position just stops and  
>> others continue to run. So G0 move produces a non-linear move.  
>> This is normal behaviour.
>>
>> So G0 move should finally achieve the target position not the  
>> linear path. That is why it must be used for positioning.
>>
>> Thanks
>>
>> Shabbir Hussain
>
> Would
> G0Z10
> G0X5Y8
> Posiiton Z first and then x and y? I did not spend to much thought
> about this and find this thread potentially disaster avoiding...
> Rainer
>

That was exactly my point earlier.
If I write:
G0 Z1
  X0 Y0
the program should never transform that into
G0 Z1 X0 Y0
.
Now I have never noticed this happening on my machine, but if it can  
happen under some circumstance, I would definitely consider it to be  
a bug.

Alan
---

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1085 Tierra Ct.
Woodburn, OR 97071

Email -- acon...@ipns.com
Home-Office (503) 982-0906

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Re: [Emc-users] Metricks - Mill-Drill needs steppers and servos?

2009-06-12 Thread Douglas Pollard
Rainer Schmidt wrote:
> On Fri, Jun 12, 2009 at 5:26 PM, Andy Pugh wrote:
>   
>> 2009/6/12  :
>>
>> 
>>> My Favorite unit
>>>   
>
> In Germany we also use Angstrom per Millennium as Bureaucratic Unit. I
> observe similar speeds in the US. There seems to be some cross
> contamination in between processes.
>
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>   
My favorite unit is not a unit at all. It's instructions on a drawing 
that used to mean something to  machinist. Such as: "Machine In a 
workman like manner"  which I think meant to make it like a machinist 
and not like a jack legged mechanic.   
Another was written on a drawing with dimensions and no tolerance 
but said, "Make to fit and function".  God help the guy that tried to 
make a spare part to the drawing. 
 Another thing often on a drawing was the bolt size length thread 
pitch and so on.  The position of the holes to be tapped was given but 
know depths. The machinist was expected to now how deep they should be.  
A steel bolt that was to go into as steel housing was to be tapped to 
the diameter of the bolt.  That was the correct thread length plus a 
little :-)  This to allow the bolt to break before stripping the thread. 
If the  housing was aluminum the machinist new the course thread was to 
be two times the bolt diameter. This again to allow the bolt to break.
 No depth dimension was ever put on a tap drilled hole because you 
had likely ground a new lead on your tap when it was needed. The 
engineer didn't  know how long the lead was so it was up to the machinist. 
The only notation on the tap drilled hole other than location might 
be "drill through or through drill".  A tolerance was given on bolt hole 
location but no hole size, the machinist knew what size hole and counter 
bore based on location tolerance.
In my opinion this was a huge complement and show of respect for the 
ability and knowledge of journeyman machinists.  Often you were given a 
shaft size and told what class fit the bore was to be without a dimension.
I ran a shop with 30 machinists in it.  The only time I ever told a 
machinist how to do a job was if someone else was to do some other 
operations on it and most of my guys didn't even need that help.  I darn 
sure didn't hold back though if I didn't like the job he did or how long 
it took.  Each of them had a couple of apprentices.  
When I hired a kid in the shop he served a four year apprentice ship 
when he finished he was a second class machinist. After six years five 
or six years he was first class  and was expected to take on an 
apprentice that he hired.  In nine or ten years he was a master 
machinist had a two machinists working for him and each of the 
machinists had a second class machinist and several apprentice boys. All 
these guys had a small gerstner toolbox which I gave them when the 
finished their appenticeship. the older guys almost never quite though 
some of the youg ones did when their apprenticeship was over..  I lot of 
the boys quit the first and second year. 
Most of these master machinist worked directly with Nassa engineers 
and were very respected by them. They made wind tunnel models, stings 
and space mock ups and some things that went into space. The made steam 
turbine rotors for Battleships, spare blades,   babbitt bearings  and 
some bearings  for propeller shafts 26 inch bores, babbitt lined. 
These guys now own and run the shop. It is smaller in size but still 
makes them a good living. I am retired.
The story about Nassa making one part metric an the other imperial 
was tongue in cheek. The imperial dimensioned on the part  had metric 
bearings in it. We worked on that part and we made the arm on the first 
Mars Lander :-[   The one that didn't work. 
What they did do for a short time was to dimension in inches but 
they represented metric dimensions.  They only did that for a short time 
as they slowly converted and the builders ,mechanics and machinists got 
used to working in metrics.  Mistakes ran rampant during that period.
 
 Doug


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Re: [Emc-users] Successive G0 moves

2009-06-12 Thread Shabbir Hussain

Yes, G0Z10 should be executed first. 
Then the other move G0X5Y8

Regards,

--- On Fri, 6/12/09, Rainer Schmidt  wrote:

> From: Rainer Schmidt 
> Subject: Re: [Emc-users] Successive G0 moves
> To: "Enhanced Machine Controller (EMC)" 
> Date: Friday, June 12, 2009, 3:37 PM
> On Fri, Jun 12, 2009 at 6:24 PM,
> Shabbir Hussain
> wrote:
> >
> > G0 should not be used for cutting. It is only for
> positioning when the tool is at safe Z height (out of
> workpiece and clamps etc.). I have worked with Fanuc and
> Siemens controllers. In these controllers when G0 move is
> programmed, all the axis used in G0 move starts moving at
> rapid feeds (set in the parameters of the controller) and
> the axis that achieve the position just stops and others
> continue to run. So G0 move produces a non-linear move. This
> is normal behaviour.
> >
> > So G0 move should finally achieve the target position
> not the linear path. That is why it must be used for
> positioning.
> >
> > Thanks
> >
> > Shabbir Hussain
> 
> Would
> G0Z10
> G0X5Y8
> Posiiton Z first and then x and y? I did not spend to much
> thought
> about this and find this thread potentially disaster
> avoiding...
> Rainer
> 
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Re: [Emc-users] Successive G0 moves

2009-06-12 Thread Kenneth Lerman
It seems clear to me that the described behavior is a bug. You should 
file a bug report.

Ken

Rainer Schmidt wrote:
> On Fri, Jun 12, 2009 at 6:24 PM, Shabbir Hussain wrote:
>> G0 should not be used for cutting. It is only for positioning when the tool 
>> is at safe Z height (out of workpiece and clamps etc.). I have worked with 
>> Fanuc and Siemens controllers. In these controllers when G0 move is 
>> programmed, all the axis used in G0 move starts moving at rapid feeds (set 
>> in the parameters of the controller) and the axis that achieve the position 
>> just stops and others continue to run. So G0 move produces a non-linear 
>> move. This is normal behaviour.
>>
>> So G0 move should finally achieve the target position not the linear path. 
>> That is why it must be used for positioning.
>>
>> Thanks
>>
>> Shabbir Hussain
> 
> Would
> G0Z10
> G0X5Y8
> Posiiton Z first and then x and y? I did not spend to much thought
> about this and find this thread potentially disaster avoiding...
> Rainer
> 
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Newtown, CT 06470
888-ISO-SEVO
203-426-7166

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Re: [Emc-users] Successive G0 moves

2009-06-12 Thread Rainer Schmidt
On Fri, Jun 12, 2009 at 6:24 PM, Shabbir Hussain wrote:
>
> G0 should not be used for cutting. It is only for positioning when the tool 
> is at safe Z height (out of workpiece and clamps etc.). I have worked with 
> Fanuc and Siemens controllers. In these controllers when G0 move is 
> programmed, all the axis used in G0 move starts moving at rapid feeds (set in 
> the parameters of the controller) and the axis that achieve the position just 
> stops and others continue to run. So G0 move produces a non-linear move. This 
> is normal behaviour.
>
> So G0 move should finally achieve the target position not the linear path. 
> That is why it must be used for positioning.
>
> Thanks
>
> Shabbir Hussain

Would
G0Z10
G0X5Y8
Posiiton Z first and then x and y? I did not spend to much thought
about this and find this thread potentially disaster avoiding...
Rainer

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[Emc-users] Stopping Bad O

2009-06-12 Thread Kirk Wallace
Not that I would do anything as silly as setup a O while loop without
incrementing the conditional counter, then putting EMC2 into an endless
loop on loading the file, but how would one stop EMC2, other than using
the X (window close) button?
-- 
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http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Successive G0 moves

2009-06-12 Thread Shabbir Hussain

G0 should not be used for cutting. It is only for positioning when the tool is 
at safe Z height (out of workpiece and clamps etc.). I have worked with Fanuc 
and Siemens controllers. In these controllers when G0 move is programmed, all 
the axis used in G0 move starts moving at rapid feeds (set in the parameters of 
the controller) and the axis that achieve the position just stops and others 
continue to run. So G0 move produces a non-linear move. This is normal 
behaviour. 

So G0 move should finally achieve the target position not the linear path. That 
is why it must be used for positioning.

Thanks

Shabbir Hussain

--- On Fri, 6/12/09, Eric H. Johnson  wrote:

> From: Eric H. Johnson 
> Subject: Re: [Emc-users] Subject: Re:  Successive G0 moves
> To: "'Enhanced Machine Controller (EMC)'" 
> Date: Friday, June 12, 2009, 1:48 PM
> Dave, Alan, Andy,
> 
> Thanks for the replies. I have read all of those things
> too. I would
> reiterate that this is something that occurs very rarely,
> but when it does
> happen it is very damaging. I have two basically identical
> machines which
> have been running for the last 7-9 months, and this problem
> has only
> occurred a handful of times over that span.
> 
> It is also easily remedied in the G-Code, but the
> application is basically a
> once and done type, which means I need to in some way
> anticipate the
> conditions under which it occurs. My current brute force
> approach is to
> insert an additional line of G-code between consecutive G0
> moves any time
> the distance of the first G0 move exceeds some threshold.
> Even though
> 99.% of the time, the extra line of code is
> superfluous. 
> 
> But without being able to quantify exactly when it will
> occur, there is no
> guarantee that my brute force fix will in fact prevent it
> from occurring
> under any circumstance.
> 
> Regards,
> Eric
> 
> For rapid linear motion, program G0 X- Y- Z- A- B- C-,
> where all the axis
> words are optional, except that at least one must be used.
> The G0 is
> optional if the current motion mode is G0. This will
> produce coordinated
> linear motion to the destination point at the current
> traverse rate (or
> slower if the machine will not go that fast). It is
> expected that cutting
> will not take place when a G0 command is executing.
> 
> It is an error if:
> 
> . all axis words are omitted.
> If cutter radius compensation is active, the motion will
> differ from the
> above; see Appendix B. If G53 is programmed on the same
> line, the motion
> will also differ; see Section 3.5.12.
> 
> 
> 
> Somehow the definition and the described motion don't seem
> to  
> match.   Bug?
> 
> 
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Re: [Emc-users] X2 conversion

2009-06-12 Thread Andy I
Hi
I converted my X2 to CNC a few years ago.  Started with home built
L297/L298 driver boards but recently changed to micro stepping
controllers from Motion Control Products
http://www.motioncontrolproducts.co.uk/product_info.php?cPath=26&product
s_id=3.
Link to the PC is via a home built break out board (BOB) but there are
plenty of low cost BOBs on the net - suggest you opt for one with
optical isolation between the PC and CNC system.
With ball screws on all axes (0.2" pitch 5/8" dia NOOK industries) and
motors wired bi-polar parallel I can rapid the axes far faster than is
practical for such a small machine.  I limit the maximum velocity to
20inch/min and machine at lower speeds due to spindle rpm limitations
(belt drive conversion recommended) and limitation on machine rigidity.

Motor power comes from a 42VDC / 16Amp home built unregulated psu with
an in rush suppressor.  Basically, a transformer, bridge rectifier and a
large smoothing capacitor.

My DRO is again home built but the DRO350 looks a quality item and will
be very useful even on manual machine.

Regards
Andy

-Original Message-
From: Wayne Patterson [mailto:way...@wavelinx.net] 
Sent: 12 June 2009 15:05
To: Enhanced Machine Controller (EMC)
Subject: [Emc-users] X2 conversion

Hey Guys,
I am at a point that I need to convert my Sieg X2 mill to CNC control. I

have found two kits/plans online and wanted to know if anyone on the 
list has used them? They are the "Steele Company's" conversion kit/plan 
and the "FigNoggle Designs" kits/plans. For what it is worth I plan on 
building the parts so I will be using the plans and not the kits.
Right now my biggest concern is the electronics. While I am confident in

building parts for the machine, the electronics is some what daunting. I

have bought three "Linistepper" driver boards and assembled them with 
satisfactory results. But I 'm lost when it comes to the controllers. 
 From what I have read I am leaning to the Mesa 7I43 to connect the 
driver boards to the PC. I also want to add DRO using ShumaTechs 
DRO-350. And was wondering if that could be integrated into EMC some 
how. If anyone has used any of these parts and/or plans and could give 
me some advice it would be greatly appreciated. My funds are limited and

I don't want to waste it on things that will not work or conflict with
EMC.
Thanks in advance for any help!
lennywayne


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[Emc-users] EMC2 Drip Feed

2009-06-12 Thread Kirk Wallace
I'm not sure how handy it would be, but can EMC2 be "drip fed" (DNC)
from a physical port, a file, spreadsheet or other? This may be obvious,
but I'm drawing a blank.
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California, USA


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Re: [Emc-users] Metricks - Mill-Drill needs steppers and servos?

2009-06-12 Thread Rainer Schmidt
On Fri, Jun 12, 2009 at 5:26 PM, Andy Pugh wrote:
> 2009/6/12  :
>
>> My Favorite unit
>

In Germany we also use Angstrom per Millennium as Bureaucratic Unit. I
observe similar speeds in the US. There seems to be some cross
contamination in between processes.

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Re: [Emc-users] Metricks - Mill-Drill needs steppers and servos?

2009-06-12 Thread Andy Pugh
2009/6/12  :

> My Favorite unit

MegaParsec Barn. One gross of them is a reasonable size beer. However
it is a very, very, long and very, very, thin unit of volume.

-- 
atp

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Re: [Emc-users] Metricks - Mill-Drill needs steppers and servos?

2009-06-12 Thread Rainer Schmidt
On Fri, Jun 12, 2009 at 5:14 PM,  wrote:
>>>
>>> yea, my head hurts too. ... still better than measuring mass in slugs.
>>>
>> But that sounds a lot of fun.
>> "I was eating at McDonalds and gained three slugs!" haha
>
>
>
> My Favorite unit
>
> The rate of change of acceleration?
>
> The JERK!
>
> Cal
>
Then there is wobblicity which decreases with higher rpm. 8)

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Re: [Emc-users] Metricks - Mill-Drill needs steppers and servos?

2009-06-12 Thread cmgfam
>>
>> yea, my head hurts too. ... still better than measuring mass in slugs.
>>
> But that sounds a lot of fun.
> "I was eating at McDonalds and gained three slugs!" haha



My Favorite unit

The rate of change of acceleration?

The JERK!

Cal


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Re: [Emc-users] Metric? and aviation

2009-06-12 Thread cmgfam
> 2009/6/12 Douglas Pollard :
>
>> But what difference does base 10 make to a guy running a cnc machine??


The aviation industry stepped around the imperial system of linear
measurement by ONLY using inches and decimal portions of them.
Stations and waterlines!

Don't civil engineers use a "foot" of ten "inches" in the US ?  Perhaps
not any more>

Cal


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Re: [Emc-users] Subject: Re: Successive G0 moves

2009-06-12 Thread Eric H. Johnson
Dave, Alan, Andy,

Thanks for the replies. I have read all of those things too. I would
reiterate that this is something that occurs very rarely, but when it does
happen it is very damaging. I have two basically identical machines which
have been running for the last 7-9 months, and this problem has only
occurred a handful of times over that span.

It is also easily remedied in the G-Code, but the application is basically a
once and done type, which means I need to in some way anticipate the
conditions under which it occurs. My current brute force approach is to
insert an additional line of G-code between consecutive G0 moves any time
the distance of the first G0 move exceeds some threshold. Even though
99.% of the time, the extra line of code is superfluous. 

But without being able to quantify exactly when it will occur, there is no
guarantee that my brute force fix will in fact prevent it from occurring
under any circumstance.

Regards,
Eric

For rapid linear motion, program G0 X- Y- Z- A- B- C-, where all the axis
words are optional, except that at least one must be used. The G0 is
optional if the current motion mode is G0. This will produce coordinated
linear motion to the destination point at the current traverse rate (or
slower if the machine will not go that fast). It is expected that cutting
will not take place when a G0 command is executing.

It is an error if:

. all axis words are omitted.
If cutter radius compensation is active, the motion will differ from the
above; see Appendix B. If G53 is programmed on the same line, the motion
will also differ; see Section 3.5.12.



Somehow the definition and the described motion don't seem to  
match.   Bug?


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Re: [Emc-users] Metric

2009-06-12 Thread Andy Pugh
2009/6/12 Ian Wright :

> You can also find most sizes from 0.10 inch (.254mm) up in
> the table on my website at http://tinyurl.com/mhmc27 .

Ah, yes. Better layout, more sizes. Still has my name at the bottom,
gets my vote :-)

-- 
atp

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Re: [Emc-users] Need to Control 6 Axis Hexapod with 2 Additional Coordinated Axes. All Stepper

2009-06-12 Thread Peter C. Wallace

On Fri, 12 Jun 2009, Rob Antonides wrote:


Date: Fri, 12 Jun 2009 12:48:30 -0700
From: Rob Antonides 
To: emc-users@lists.sourceforge.net
Subject: [Emc-users] Need to Control 6 Axis Hexapod with 2 Additional
Coordinated Axes. All Stepper

Hi,

I would like to use one of Mesa's FPGA cards to drive 8 stepper axes.  I
would ideally use 4 of their 7I32 stepper driver cards to drive all 8
steppers.  This is for a 6 axis hexapod with a rotary axis on top and
another stepper for extrusion.


If you are using EMC, the 7I32 is not currently supported (it could be by 
extending the stepgenerator to output the sin/cos PWMs that the 7I32 uses)


Probably a better option would be to use either the 5I20 or 7I43 and some 
low end step+dir drives




Thanks for your time.

Rob Antonides

Robotics and Motion Control in the Pacific Northwest 

Apex Motion Control, Inc.
16056 92A Ave
Surrey BC V4N 3E2
Canada
 
r...@apexmotion.com
www.apexmotion.com

Ph: (604) 780-9344






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Peter Wallace
Mesa Electronics

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[Emc-users] Need to Control 6 Axis Hexapod with 2 Additional Coordinated Axes. All Stepper

2009-06-12 Thread Rob Antonides
Hi,

I would like to use one of Mesa's FPGA cards to drive 8 stepper axes.  I
would ideally use 4 of their 7I32 stepper driver cards to drive all 8
steppers.  This is for a 6 axis hexapod with a rotary axis on top and
another stepper for extrusion.

>From what I understand EMC2 only supports EPP or PCI.  I also need at least
4 50 pin headers to connect to the stepper daughter cards.

This leaves me with the 5I22.

Is the 7I60 also an option?  I don't think so because it only has serial
ports.  The 7I60 is a nice solution for me, because eventually I would like
this to be a standalone controller with the motion control program right on
the FPGA.  Is the Xilinx WebPack easy to program with?  Does someone have
experience with this?

Thanks for your time.

Rob Antonides

Robotics and Motion Control in the Pacific Northwest 
 
Apex Motion Control, Inc.
16056 92A Ave
Surrey BC V4N 3E2
Canada
 
r...@apexmotion.com
www.apexmotion.com

Ph: (604) 780-9344






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Re: [Emc-users] Subject: Re: Successive G0 moves

2009-06-12 Thread Dave Engvall

On Jun 12, 2009, at 10:46 AM, Alan Condit wrote:

>> From: Andy Pugh  - 2009-06-12 16:38
>>>
>>> 2009/6/12 Eric H. Johnson :
>>> It is my understanding that a rapid move (G0) should fully
>>> complete before a
>>> subsequent motion command will start. In this case I am doing two
>>> successive
>>> G0 moves, where in very rare occasions,
>>
>> I don't think that is necessarily true. Look at
>> http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?TrajectoryControl
>>
>> Or, if you really want to visit every point, use G61.
>>
>> --  
>> atp
>>
>>
> I understand the blending on cutting moves, but on G0 it sounds
> particularly dangerous. If someone planned their G0 moves to miss
> clamps or the like, having them blended could be dangerous.
>
> Alan
>
> ---
>
> Alan Condit
> 1085 Tierra Ct.
> Woodburn, OR 97071
>
> Email -- acon...@ipns.com
> Home-Office (503) 982-0906
>
For rapid linear motion, program G0 X- Y- Z- A- B- C-, where all the  
axis words are optional, except that at least one must be used. The  
G0 is optional if the current motion mode is G0. This will produce  
coordinated linear motion to the destination point at the current  
traverse rate (or slower if the machine will not go that fast). It is  
expected that cutting will not take place when a G0 command is  
executing.

It is an error if:

· all axis words are omitted.
If cutter radius compensation is active, the motion will differ from  
the above; see Appendix B. If G53 is programmed on the same line, the  
motion will also differ; see Section 3.5.12.



Somehow the definition and the described motion don't seem to  
match.   Bug?

Dave
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Re: [Emc-users] X2 conversion

2009-06-12 Thread Greg Michalski
Please - MISTER Michalski is my dad :-)

Your welcome.  There was so much information gathered from open source I
just had to publish my work freely.  Hope so of it can be of use.

Greg
www.distinctperspectives.com
 

> -Original Message-
> From: Wayne Patterson [mailto:way...@wavelinx.net]
> Sent: Friday, June 12, 2009 2:25 PM
> To: Enhanced Machine Controller (EMC)
> Subject: Re: [Emc-users] X2 conversion
> 
> I can't thank all you guys enough!
> BTW, I like your site Mr. Michalski.
> Again thanks for all the info.
> lennywayne
> 
> Greg Michalski wrote:
> > As a side note I believe the wiki reference on the X3 is the one I
posted.
> > Much more info at ww.distinctperspectives.com I realize it's not the
same
> > machine but the principles in making a backlash free mechanical setup
(thus
> > reducing headaches later) are well worth reading and studying.  Plans
are
> > freely available.  Also checkout cnczone.com in the benchtop mills
section,
> > particalulary all postings by HOSS or HOSS2006 (iirc) - he has gone
> > overboard modding his X2 to the point of one being dubbed "The Freak".
Also
> > you can find a multitude of hookups there as well.  Welcome to the list
and
> > good luck.  Hope to see your EMC benchtop here in the future!
> >
> > Greg
> > www.distinctperspectives.com
> >
> >
> >> -Original Message-
> >> From: John Thornton [mailto:bjt...@gmail.com]
> >> Sent: Friday, June 12, 2009 11:43 AM
> >> To: Enhanced Machine Controller EEMC"
> >> Subject: Re: [Emc-users] X2 conversion
> >>
> >>
> >> On 12 Jun 2009 at 9:04, Wayne Patterson wrote:
> >>
> >>
> >>> Hey Guys,
> >>> I am at a point that I need to convert my Sieg X2 mill to CNC
> >>> control. I
> >>> have found two kits/plans online and wanted to know if anyone on the
> >>> list has used them? They are the "Steele Company's" conversion
> >>> kit/plan
> >>> and the "FigNoggle Designs" kits/plans. For what it is worth I plan
> >>> on
> >>> building the parts so I will be using the plans and not the kits.
> >>>
> >> In most cases if you chat a bit with other users that have that type of
> >>
> > mini mill
> >
> >> you might not need any "plans" to do the conversion. Try asking on the
EMC
> >>
> > IRC
> >
> >> you might
> >> run across someone that has a mill similar to yours.
> >>
> >> Doing a quick search on the EMC Wiki site I found this link
> >>
> >>
http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?An_X3_Benchtop_Mill_Conversion
> >>
> >>
> >>> Right now my biggest concern is the electronics. While I am
> >>> confident in
> >>> building parts for the machine, the electronics is some what
> >>> daunting. I
> >>> have bought three "Linistepper" driver boards and assembled them
> >>> with
> >>> satisfactory results. But I 'm lost when it comes to the
> >>> controllers.
> >>>
> >> You can either connect it directly to the parallel port or to a
breakout
> >>
> > board
> >
> >> like the CNC4PC C10 for $25. You will have to find 5-wire or 6-wire
> >>
> > (unipolar)
> >
> >> motors
> >> (not the most popular)  for the Linistepper boards. It's a little late
for
> >>
> > you but
> >
> >> in most cases when you spend $40 for a hobby driver board you end up
with
> >> $250 worth of headaches. When for $70 you could have purchased a good
> >>
> > quality
> >
> >> commercial driver like the Gecko G251.
> >>
> >>
> >>>  From what I have read I am leaning to the Mesa 7I43 to connect the
> >>> driver boards to the PC. I also want to add DRO using ShumaTechs
> >>> DRO-350. And was wondering if that could be integrated into EMC some
> >>> how. If anyone has used any of these parts and/or plans and could
> >>> give
> >>> me some advice it would be greatly appreciated. My funds are limited
> >>> and
> >>> I don't want to waste it on things that will not work or conflict
> >>> with EMC.
> >>> Thanks in advance for any help!
> >>> lennywayne
> >>>
> >> The DRO-350 is a quality product. I have built two and installed one on
my
> >>
> > manual
> >
> >> mill. The
> >> second one is for my manual lathe but I've not been motivated to figure
> >>
> > out how to
> >
> >> mount
> >> scales on the lathe. It's only use for you would be when your in manual
> >>
> > mode. It
> >
> >> could not
> >> be connected to EMC AFAIK.
> >>
> >>
> >> John
> >>
> >>
> >>
> >

> > --
> >
> >> Crystal Reports - New Free Runtime and 30 Day Trial
> >> Check out the new simplified licensing option that enables unlimited
> >> royalty-free distribution of the report engine for externally facing
> >> server and web deployment.
> >> http://p.sf.net/sfu/businessobjects
> >> ___
> >> Emc-users mailing list
> >> Emc-users@lists.sourceforge.net
> >> https://lists.sourceforge.net/lists/listinfo/emc-users
> >>
> >
> >
> >

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Re: [Emc-users] X2 conversion

2009-06-12 Thread Wayne Patterson
I can't thank all you guys enough!
BTW, I like your site Mr. Michalski.
Again thanks for all the info.
lennywayne

Greg Michalski wrote:
> As a side note I believe the wiki reference on the X3 is the one I posted.
> Much more info at ww.distinctperspectives.com I realize it's not the same
> machine but the principles in making a backlash free mechanical setup (thus
> reducing headaches later) are well worth reading and studying.  Plans are
> freely available.  Also checkout cnczone.com in the benchtop mills section,
> particalulary all postings by HOSS or HOSS2006 (iirc) - he has gone
> overboard modding his X2 to the point of one being dubbed "The Freak".  Also
> you can find a multitude of hookups there as well.  Welcome to the list and
> good luck.  Hope to see your EMC benchtop here in the future!
>
> Greg
> www.distinctperspectives.com
>  
>   
>> -Original Message-
>> From: John Thornton [mailto:bjt...@gmail.com]
>> Sent: Friday, June 12, 2009 11:43 AM
>> To: Enhanced Machine Controller EEMC"
>> Subject: Re: [Emc-users] X2 conversion
>>
>>
>> On 12 Jun 2009 at 9:04, Wayne Patterson wrote:
>>
>> 
>>> Hey Guys,
>>> I am at a point that I need to convert my Sieg X2 mill to CNC
>>> control. I
>>> have found two kits/plans online and wanted to know if anyone on the
>>> list has used them? They are the "Steele Company's" conversion
>>> kit/plan
>>> and the "FigNoggle Designs" kits/plans. For what it is worth I plan
>>> on
>>> building the parts so I will be using the plans and not the kits.
>>>   
>> In most cases if you chat a bit with other users that have that type of
>> 
> mini mill
>   
>> you might not need any "plans" to do the conversion. Try asking on the EMC
>> 
> IRC
>   
>> you might
>> run across someone that has a mill similar to yours.
>>
>> Doing a quick search on the EMC Wiki site I found this link
>>
>> http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?An_X3_Benchtop_Mill_Conversion
>>
>> 
>>> Right now my biggest concern is the electronics. While I am
>>> confident in
>>> building parts for the machine, the electronics is some what
>>> daunting. I
>>> have bought three "Linistepper" driver boards and assembled them
>>> with
>>> satisfactory results. But I 'm lost when it comes to the
>>> controllers.
>>>   
>> You can either connect it directly to the parallel port or to a breakout
>> 
> board
>   
>> like the CNC4PC C10 for $25. You will have to find 5-wire or 6-wire
>> 
> (unipolar)
>   
>> motors
>> (not the most popular)  for the Linistepper boards. It's a little late for
>> 
> you but
>   
>> in most cases when you spend $40 for a hobby driver board you end up with
>> $250 worth of headaches. When for $70 you could have purchased a good
>> 
> quality
>   
>> commercial driver like the Gecko G251.
>>
>> 
>>>  From what I have read I am leaning to the Mesa 7I43 to connect the
>>> driver boards to the PC. I also want to add DRO using ShumaTechs
>>> DRO-350. And was wondering if that could be integrated into EMC some
>>> how. If anyone has used any of these parts and/or plans and could
>>> give
>>> me some advice it would be greatly appreciated. My funds are limited
>>> and
>>> I don't want to waste it on things that will not work or conflict
>>> with EMC.
>>> Thanks in advance for any help!
>>> lennywayne
>>>   
>> The DRO-350 is a quality product. I have built two and installed one on my
>> 
> manual
>   
>> mill. The
>> second one is for my manual lathe but I've not been motivated to figure
>> 
> out how to
>   
>> mount
>> scales on the lathe. It's only use for you would be when your in manual
>> 
> mode. It
>   
>> could not
>> be connected to EMC AFAIK.
>>
>>
>> John
>>
>>
>> 
> 
> --
>   
>> Crystal Reports - New Free Runtime and 30 Day Trial
>> Check out the new simplified licensing option that enables unlimited
>> royalty-free distribution of the report engine for externally facing
>> server and web deployment.
>> http://p.sf.net/sfu/businessobjects
>> ___
>> Emc-users mailing list
>> Emc-users@lists.sourceforge.net
>> https://lists.sourceforge.net/lists/listinfo/emc-users
>> 
>
>
> --
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> Check out the new simplified licensing option that enables unlimited
> royalty-free distribution of the report engine for externally facing 
> server and web deployment.
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> https://lists.sourceforge.net/lists/listinfo/emc-users
>
>
>   

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[Emc-users] Subject: Re: Successive G0 moves

2009-06-12 Thread Alan Condit
> From: Andy Pugh  - 2009-06-12 16:38
>>
>> 2009/6/12 Eric H. Johnson :
>> It is my understanding that a rapid move (G0) should fully  
>> complete before a
>> subsequent motion command will start. In this case I am doing two  
>> successive
>> G0 moves, where in very rare occasions,
>
> I don't think that is necessarily true. Look at
> http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?TrajectoryControl
>
> Or, if you really want to visit every point, use G61.
>
> -- 
> atp
>
>
I understand the blending on cutting moves, but on G0 it sounds  
particularly dangerous. If someone planned their G0 moves to miss  
clamps or the like, having them blended could be dangerous.

Alan

---

Alan Condit
1085 Tierra Ct.
Woodburn, OR 97071

Email -- acon...@ipns.com
Home-Office (503) 982-0906

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Re: [Emc-users] Metric?

2009-06-12 Thread Douglas Pollard
Andy Pugh wrote:
> 2009/6/12 Douglas Pollard :
>
>   
>>  The Germans have have a set of metric standards the English have
>> ISO standards and the Spanish have still another.
>> 
>
> I _think_ that DIN (German) BS( British) JIS (Japanes) and the rest
> have all converged on ISO (Inrternational) but I might be wrong.
>
>   
>>   Imperial bolts are designed to break before the threads pull out
>> of the parent metal.  The best thread pitch is picked for the bolt
>> diameter to achive this partially by having a smaller or larger root
>> diameter.
>> 
>
> Ah, but you eschewed the One True Thread angle (Whitworth 55 degrees),
> rounding up to 60 degrees, which has a fractionally less optimum ratio
> of self-locking to tension.
>
> The least useful standard I have come across is UNF, which seems
> designed to seize irretrievably at the first hint of corrosion. In
> contrast I have dismantled bits of old commercial vehicles left in
> fields for 70 years where the hexes on the (Whitworth) nuts were half
> their original size, and they just unscrewed like normal (once we
> found a random socket that nearly fitted)
>
> This might be a good time to point you at my "Thread identification
> table" which lists all the threads from all the standards I could find
> at the time in the same table, in size order. In retrospect I omitted
> the metric sizes below 3mm, and similarly many of the smaller American
> sizes.
> http://www.bodgesoc.org/thread_dia_pitch.html
> (You can click the headers to link to lists sorted differently)
>
>   
Andy that's a nice chart I will bookmark it on both of my computers.  I 
notice the ISO metric threads are also 60 degrees which was kind of 
surprising since as far as I know Britain came up with it in the first 
place.   Someplace in the Machinerys hand book, I think there is a 
notation on  why 55 deg and why 60 degrees.  I just looked but can't 
find it.  Maybe it was in an older version.  I would have never 
considered that either angle would be locking. I always thought down 
around 7 degrees might be locking. Any way haven't thought about it in 
long time, so I don't know.  Now, I am now curious.
 
Doug





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Re: [Emc-users] Metric

2009-06-12 Thread Ian Wright
Andy wrote...<<

You can also find most sizes from 0.10 inch (.254mm) up in 
the table on my website at http://tinyurl.com/mhmc27 . This 
information is also down-loadable as an Excel file if you 
want to keep a copy in the workshop.

Ian

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Re: [Emc-users] emc.nbl

2009-06-12 Thread Dave Engvall
Good Grief this is a young group. ;-)

Happy Birthday Stuart!

Dave
On Jun 12, 2009, at 9:03 AM, Jon Elson wrote:

> Stuart Stevenson wrote:
>> Gentlemen,
>>Sorry about the dsyelixc command line. :) I think it is the result
>> of old age. Today is the marking of another year. Wish me happy
>> birthday. I am 56 today.
>>
> Wow!  You are a lot closer to me than I thought!  I'm 58.
>
> Happy birthday, Stuart!
>
> Jon
>
> -- 
> 
> Crystal Reports - New Free Runtime and 30 Day Trial
> Check out the new simplified licensing option that enables unlimited
> royalty-free distribution of the report engine for externally facing
> server and web deployment.
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> https://lists.sourceforge.net/lists/listinfo/emc-users


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Re: [Emc-users] X2 conversion

2009-06-12 Thread Peter C. Wallace
On Fri, 12 Jun 2009, Wayne Patterson wrote:

> Date: Fri, 12 Jun 2009 09:04:39 -0500
> From: Wayne Patterson 
> Reply-To: "Enhanced Machine Controller (EMC)"
> 
> To: "Enhanced Machine Controller (EMC)" 
> Subject: [Emc-users] X2 conversion
> 
> Hey Guys,
> I am at a point that I need to convert my Sieg X2 mill to CNC control. I
> have found two kits/plans online and wanted to know if anyone on the
> list has used them? They are the "Steele Company's" conversion kit/plan
> and the "FigNoggle Designs" kits/plans. For what it is worth I plan on
> building the parts so I will be using the plans and not the kits.
> Right now my biggest concern is the electronics. While I am confident in
> building parts for the machine, the electronics is some what daunting. I
> have bought three "Linistepper" driver boards and assembled them with
> satisfactory results. But I 'm lost when it comes to the controllers.
> From what I have read I am leaning to the Mesa 7I43 to connect the
> driver boards to the PC. I also want to add DRO using ShumaTechs
> DRO-350. And was wondering if that could be integrated into EMC some
> how. If anyone has used any of these parts and/or plans and could give
> me some advice it would be greatly appreciated. My funds are limited and
> I don't want to waste it on things that will not work or conflict with EMC.
> Thanks in advance for any help!
> lennywayne
>

The 7I43 is probably overkill for what you are doing. EMC is quite capable of 
driving your stepmotors up to stall speed via direct parallel port connection.

The 7I43 makes sense if:

1. You have microstepping or high voltage-high performance driver so you need
more than 20-50K steps/sec
2. You have a servo system
3. You need more or specialized I/O

Peter Wallace
Mesa Electronics

(\__/)
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(")_(") signature to help him gain world domination.


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Re: [Emc-users] emc.nbl

2009-06-12 Thread Shabbir Hussain

Happy birthday, Stuart

Shabbir

--- On Fri, 6/12/09, Jon Elson  wrote:

> From: Jon Elson 
> Subject: Re: [Emc-users] emc.nbl
> To: "Enhanced Machine Controller (EMC)" 
> Date: Friday, June 12, 2009, 9:03 AM
> Stuart Stevenson wrote:
> > Gentlemen,
> >    Sorry about the dsyelixc command line. :)
> I think it is the result
> > of old age. Today is the marking of another year. Wish
> me happy
> > birthday. I am 56 today.
> >   
> Wow!  You are a lot closer to me than I thought! 
> I'm 58.
> 
> Happy birthday, Stuart!
> 
> Jon
> 
> --
> Crystal Reports - New Free Runtime and 30 Day Trial
> Check out the new simplified licensing option that enables
> unlimited
> royalty-free distribution of the report engine for
> externally facing 
> server and web deployment.
> http://p.sf.net/sfu/businessobjects
> ___
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> https://lists.sourceforge.net/lists/listinfo/emc-users
> 


  

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Re: [Emc-users] Successive G0 moves

2009-06-12 Thread Andy Pugh
2009/6/12 Eric H. Johnson :

> It is my understanding that a rapid move (G0) should fully complete before a
> subsequent motion command will start. In this case I am doing two successive
> G0 moves, where in very rare occasions,

I don't think that is necessarily true. Look at
http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?TrajectoryControl

Or, if you really want to visit every point, use G61.

-- 
atp

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Re: [Emc-users] emc.nbl

2009-06-12 Thread Jon Elson
Stuart Stevenson wrote:
> Gentlemen,
>Sorry about the dsyelixc command line. :) I think it is the result
> of old age. Today is the marking of another year. Wish me happy
> birthday. I am 56 today.
>   
Wow!  You are a lot closer to me than I thought!  I'm 58.

Happy birthday, Stuart!

Jon

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Re: [Emc-users] Metric

2009-06-12 Thread Ian Wright
Jack wrote: <<<>>>

The French tried it during the French Revolution when it was 
mandated by a decree on 5 Oct 1793. It was brought into use 
in 1794 and abandoned in 1795
The Chinese used a decimal time system alongside a 
duodecimal one for two or three thousand years. Their day 
was divided into 100 parts and also, optionally, into 12 
double hours. The 100 parts were subdivided into 60 smaller 
parts. Their months were split into three periods of 10 days 
which they called xun and this is a term still used in some 
official documents. The 100 part day was dropped in the 17th 
century under the influence of Europeans and was changed 
instead to 96 parts.
More recently, in 1998, Swatch tried to introduce a decimal 
time system which they called 'Swatch Internet Time' and 
which had 1000 'beats' per day. Like every other system, it 
didn't catch on.

Best wishes
Ian
-
Ian W Wright
Sheffield  UK

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Re: [Emc-users] Metric

2009-06-12 Thread Ian Wright
Jack wrote...
<<<>>

Why do programmers always get Christmas and Halloween mixed up?
Because DEC 25 = OCT 31

Ian

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Re: [Emc-users] Speaking of metric

2009-06-12 Thread John Prentice
> Ed Nisley wrote
 
> Given that money is power, I propose we measure & report all 
> financial changes in decibels.
> 
> Hearing "The Dow was down 3 dB" yesterday wouldn't be very 
> disturbing, would it?
> 
> Your previously extortionate 20% credit card rate would drop 
> to a mere 0.8 dB.

Easy as falling off a log.

John Prentice


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Re: [Emc-users] Metric?

2009-06-12 Thread Greg Michalski
Andy - That is a wonderful table!!!  Not to diminish it _any_ way shape of
form but if one of our more savvy web types could make that page into frames
so the column headings stay as you scroll down that would be an immensely
useful shop/drafting board (antiquated term I know - but my company for some
inane reason still uses them) tool.  Bravo!

Greg
www.distinctperspectives.com
 

> -Original Message-
> From: Andy Pugh [mailto:a...@andypugh.fsnet.co.uk]
> Sent: Friday, June 12, 2009 11:27 AM
> To: Enhanced Machine Controller (EMC)
> Subject: Re: [Emc-users] Metric?
> 
> 2009/6/12 Douglas Pollard :
> 
> >      The Germans have have a set of metric standards the English have
> > ISO standards and the Spanish have still another.
> 
> I _think_ that DIN (German) BS( British) JIS (Japanes) and the rest
> have all converged on ISO (Inrternational) but I might be wrong.
> 
> >       Imperial bolts are designed to break before the threads pull out
> > of the parent metal.  The best thread pitch is picked for the bolt
> > diameter to achive this partially by having a smaller or larger root
> > diameter.
> 
> Ah, but you eschewed the One True Thread angle (Whitworth 55 degrees),
> rounding up to 60 degrees, which has a fractionally less optimum ratio
> of self-locking to tension.
> 
> The least useful standard I have come across is UNF, which seems
> designed to seize irretrievably at the first hint of corrosion. In
> contrast I have dismantled bits of old commercial vehicles left in
> fields for 70 years where the hexes on the (Whitworth) nuts were half
> their original size, and they just unscrewed like normal (once we
> found a random socket that nearly fitted)
> 
> This might be a good time to point you at my "Thread identification
> table" which lists all the threads from all the standards I could find
> at the time in the same table, in size order. In retrospect I omitted
> the metric sizes below 3mm, and similarly many of the smaller American
> sizes.
> http://www.bodgesoc.org/thread_dia_pitch.html
> (You can click the headers to link to lists sorted differently)
> 
> --
> atp
> 
>

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[Emc-users] Successive G0 moves

2009-06-12 Thread Eric H. Johnson
Hi all,

It is my understanding that a rapid move (G0) should fully complete before a
subsequent motion command will start. In this case I am doing two successive
G0 moves, where in very rare occasions, the second G0 move will start to
move before the first entirely completes.

For example:
G0 X20 Y15
G0 Z0.1

In very rare instances, the second G0 move will start (based on the example
above) about 1" or so before the first G0 command has completed. But it
isn't as simple as that, it seems to depend on both a long G0 move followed
by a short G0 move followed by a number of short G1 moves (typically a
series of short G1 moves approximating an arc). At least that is the closest
thing to a pattern as I have been able to surmise based on the very few
instances in which it occurs. It is repeatable, however.

I have found a couple of work arounds by adjusting the g-code generated
(HPGL -> G-Code), my real question is, should one be able to trust that one
G0 command will complete before a subsequent G0 command starts?

Thanks,
Eric



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Re: [Emc-users] Metric?

2009-06-12 Thread Andy Pugh
2009/6/12 Jack Coats :
>
> Would it also help if we did the same for time and went to a decimal clock
> with 10 hours per day
> and 100 minutes per hour, and 100 seconds per minute?

It would certainly be a useful boost to the clockmaking and
watchmaking industries.

I did see a suggestion that 13 months of 28 days would be rather more
logical. You then have New Years Day not be a day of the week, or part
of any month and two of them on a leap year and it all works out. It
also means that any given date is always the same say of the week.
Saves all that messing about with "thirty days hath november, april
may and" (Which you can see I never learned)

-- 
atp

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Re: [Emc-users] Metric?

2009-06-12 Thread Andy Pugh
2009/6/12 Douglas Pollard :

>      The Germans have have a set of metric standards the English have
> ISO standards and the Spanish have still another.

I _think_ that DIN (German) BS( British) JIS (Japanes) and the rest
have all converged on ISO (Inrternational) but I might be wrong.

>       Imperial bolts are designed to break before the threads pull out
> of the parent metal.  The best thread pitch is picked for the bolt
> diameter to achive this partially by having a smaller or larger root
> diameter.

Ah, but you eschewed the One True Thread angle (Whitworth 55 degrees),
rounding up to 60 degrees, which has a fractionally less optimum ratio
of self-locking to tension.

The least useful standard I have come across is UNF, which seems
designed to seize irretrievably at the first hint of corrosion. In
contrast I have dismantled bits of old commercial vehicles left in
fields for 70 years where the hexes on the (Whitworth) nuts were half
their original size, and they just unscrewed like normal (once we
found a random socket that nearly fitted)

This might be a good time to point you at my "Thread identification
table" which lists all the threads from all the standards I could find
at the time in the same table, in size order. In retrospect I omitted
the metric sizes below 3mm, and similarly many of the smaller American
sizes.
http://www.bodgesoc.org/thread_dia_pitch.html
(You can click the headers to link to lists sorted differently)

-- 
atp

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Re: [Emc-users] Metric?

2009-06-12 Thread Jack Coats
Would it also help if we did the same for time and went to a decimal clock
with 10 hours per day
and 100 minutes per hour, and 100 seconds per minute? (it would also be more
accurate, 100,000 seconds per day versus 86,400, so the seconds would be
smaller too!)

Also time zones could be decimal, who needs 24 of them, we could just use
10.

The same for latitude and longitude, and any 'angle based' need, using 100
degree circles
with 100 seconds between each degree. (or 1000 decidegrees per circle?)

...

We could just go computer and do it all in binary, or to be more succinct in
hexadecimal.

...

Then there is that nasty little thing called language.  If we all spoke,
wrote, read, and understood
the same language the same way we could have less mis-understanding in most
realms of life.

Even in one language we have dialects that keep us apart now.  Queens
English vs Americal English vs
Scottish or Welsh English vs NYC English vs New Jersey English vs ... we can
go on.


Or we could figure things are what they are, deal with it, and go on with
life.
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Re: [Emc-users] emc.nbl

2009-06-12 Thread Kenneth Lerman
Stuart Stevenson wrote:
> Gentlemen,
>Sorry about the dsyelixc command line. :) I think it is the result
> of old age. Today is the marking of another year. Wish me happy
> birthday. I am 56 today.
> thanks
> Stuart
>   
Happy birthday, Stuart. You look pretty good for 65. (Pardon my 
dislexia.) :-)

Ken


> On Fri, Jun 12, 2009 at 8:04 AM, Stuart Stevenson wrote:
>   
>> Gentlemen,
>>   This is the return from the command line start.
>>
>> stus...@stustev-laptop:~$ emc2-trunk-sim/scripts/emc
>> EMC2 - 2.4.0~pre
>> Machine configuration directory is
>> '/home/stustev/emc2-trunk-sim/configs/vismach'
>> Machine configuration file is '5axhydrotel.ini'
>> Starting EMC2...
>> libnml/cms/cms_cfg.cc 621: cms_config: can't open 'emc.nml'. Error = 2
>> -- No such file or directory
>> libnml/nml/nml.cc 368: NML: cms_config returned -1.
>>
>> **
>> * Current Directory = /home/stustev/emc2-trunk-sim/configs/vismach
>> *
>> **
>> * BufferName = toolCmd
>> * ProcessName = tool
>> * Config File = emc.nml
>> * error_type = 0 (NML_NO_ERROR)
>> 
>>
>> emcToolCmd buffer not available
>> libnml/cms/cms_cfg.cc 621: cms_config: can't open 'emc.nml'. Error = 2
>> -- No such file or directory
>> libnml/nml/nml.cc 368: NML: cms_config returned -1.
>>
>> **
>> * BufferName = toolSts
>> * ProcessName = tool
>> * Config File = emc.nml
>> * error_type = 0 (NML_NO_ERROR)
>> 
>>
>> toolSts buffer not available
>> libnml/cms/cms_cfg.cc 621: cms_config: can't open 'emc.nml'. Error = 2
>> -- No such file or directory
>>
>> **
>> * BufferName = emcError
>> * ProcessName = tool
>> * Config File = emc.nml
>> * error_type = 3 (NML_INVALID_CONFIGURATION)
>> 
>>
>> emcError buffer not available
>> can't connect to NML buffers in emc.nml
>> 5axhydrotel.hal:31: execv(5axhydrotelgui) failed
>> 5axhydrotel.hal:31: 5axhydrotelgui exited without becoming ready
>> Shutting down and cleaning up EMC2...
>> emc2-trunk-sim/scripts/emc: line 386: emc.nml: No such file or directory
>> Cleanup done
>> EMC terminated with an error.  You can find more information in the log:
>>/home/stustev/emc_debug.txt
>> and
>>/home/stustev/emc_print.txt
>>
>> thanks
>> Stuart
>> --
>> you can lead a person to knowledge
>> but you cannot make him think
>>
>> 
>
>
>
>   


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Re: [Emc-users] X2 conversion

2009-06-12 Thread Greg Michalski
As a side note I believe the wiki reference on the X3 is the one I posted.
Much more info at ww.distinctperspectives.com I realize it's not the same
machine but the principles in making a backlash free mechanical setup (thus
reducing headaches later) are well worth reading and studying.  Plans are
freely available.  Also checkout cnczone.com in the benchtop mills section,
particalulary all postings by HOSS or HOSS2006 (iirc) - he has gone
overboard modding his X2 to the point of one being dubbed "The Freak".  Also
you can find a multitude of hookups there as well.  Welcome to the list and
good luck.  Hope to see your EMC benchtop here in the future!

Greg
www.distinctperspectives.com
 
> -Original Message-
> From: John Thornton [mailto:bjt...@gmail.com]
> Sent: Friday, June 12, 2009 11:43 AM
> To: Enhanced Machine Controller EEMC"
> Subject: Re: [Emc-users] X2 conversion
> 
> 
> On 12 Jun 2009 at 9:04, Wayne Patterson wrote:
> 
> > Hey Guys,
> > I am at a point that I need to convert my Sieg X2 mill to CNC
> > control. I
> > have found two kits/plans online and wanted to know if anyone on the
> > list has used them? They are the "Steele Company's" conversion
> > kit/plan
> > and the "FigNoggle Designs" kits/plans. For what it is worth I plan
> > on
> > building the parts so I will be using the plans and not the kits.
> 
> In most cases if you chat a bit with other users that have that type of
mini mill
> you might not need any "plans" to do the conversion. Try asking on the EMC
IRC
> you might
> run across someone that has a mill similar to yours.
> 
> Doing a quick search on the EMC Wiki site I found this link
> 
> http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?An_X3_Benchtop_Mill_Conversion
> 
> > Right now my biggest concern is the electronics. While I am
> > confident in
> > building parts for the machine, the electronics is some what
> > daunting. I
> > have bought three "Linistepper" driver boards and assembled them
> > with
> > satisfactory results. But I 'm lost when it comes to the
> > controllers.
> 
> You can either connect it directly to the parallel port or to a breakout
board
> like the CNC4PC C10 for $25. You will have to find 5-wire or 6-wire
(unipolar)
> motors
> (not the most popular)  for the Linistepper boards. It's a little late for
you but
> in most cases when you spend $40 for a hobby driver board you end up with
> $250 worth of headaches. When for $70 you could have purchased a good
quality
> commercial driver like the Gecko G251.
> 
> >  From what I have read I am leaning to the Mesa 7I43 to connect the
> > driver boards to the PC. I also want to add DRO using ShumaTechs
> > DRO-350. And was wondering if that could be integrated into EMC some
> > how. If anyone has used any of these parts and/or plans and could
> > give
> > me some advice it would be greatly appreciated. My funds are limited
> > and
> > I don't want to waste it on things that will not work or conflict
> > with EMC.
> > Thanks in advance for any help!
> > lennywayne
> 
> The DRO-350 is a quality product. I have built two and installed one on my
manual
> mill. The
> second one is for my manual lathe but I've not been motivated to figure
out how to
> mount
> scales on the lathe. It's only use for you would be when your in manual
mode. It
> could not
> be connected to EMC AFAIK.
> 
> 
> John
> 
>

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Re: [Emc-users] emc.nbl

2009-06-12 Thread Alex Joni
Happy Birthday!

> Stuart Stevenson wrote:
>> Gentlemen,
>>I am 56 today.
> 
> 
> Happy Birthday.  You have me by a few - 47 last week.

Me by a couple more :)
29 three weeks ago..

Alex



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Re: [Emc-users] Metric?

2009-06-12 Thread Douglas Pollard
Rainer Schmidt wrote:
> I can vouch for the problems the us imperial system is creating.
> There is not a single day in a custom shop I know off where there are
> no parts messed up because of conversion problems which simply would
> not exist with the metric system. Instead of simply shifting the
> decimal point one has to be aware of the 12 the 3 and the fractions to
> the respective decimals. At time the US imperial unit system is like a
> rubics cube which has to be solved before the emergency exit can be
> opened compared to a button you can press blindly. I know I am
> exaggerating but the pile of little cut off's next to the chop saw is
> telling a story. It's the 'Doh' pile.
> Rainer
>
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>
>   
There are American standards for threads, gears and other things 
like bolts etc. These are fixed  and in every case  are determined by 
best practices.
  The Germans have have a set of metric standards the English have 
ISO standards and the Spanish have still another. 
We here in the US have come closer to standardizing the metric 
system for screw threads than anyone in the world.  We specify a metric 
screw and never say which standard, as a rule the the machinist makes it 
to one of the three.  The Chinese don't work to any standards and at the 
same time they try to work to everyones. 
   Imperial bolts are designed to break before the threads pull out 
of the parent metal.  The best thread pitch is picked for the bolt 
diameter to achive this partially by having a smaller or larger root 
diameter.
   Europeans after WWII  tried to copy this into the metric system 
for bolts and did a pretty good job.   
 I am not sure this is true but I was told in apprentice school 
that prior to then they only had fine threads and determined whether the 
threads would strip out in the parent metal  buy how deep the thread 
was.  To a degree we do the same if the bolt and drilled an tapped whole 
are not in the same kind of metal. For example,   a hardened steel bolt 
and  a drilled and tapped hole in an aluminum engine block.
 The first rule in mechanical design is no sharp corners.  Dig 
some bolts out of the drawer and look at them the all have sharp v 
threads they are not to any standard.  Every standard in the world calls 
for a radius or truncation in the root of the thread.  As a result 
nobody can calculate the strength of the bolt.
 The metric thread system is a kind one size fits all. There are 
only a couple threads for each size. Very convient but there is a reason 
we have so many threads and that is they all serve different purposes.  
The metric system has traditionally put more concerned itself with 
fitting the threads into a convient metric system instead of being the 
best thread pitch for the job.
   Since the metric system uses decimal places the same as we do 
I don't see where it's any easyier to use than imperial.   Most of the 
fractions come into play because a machinist says in his own mind .493 
Hmm that's about a half inch.  More than likely a half inch shows up on 
a drawing as .5   or .50 or .500  it's all the same thing.  It sounds 
like an excuse to me that a guy cut a piece of steel wrong because there 
were three decimal places instead of one.   Does he also mistake a 
centimeter for a millimeter? 
 Most parts are dimentioned on cad why in the heck would 
anyone be using fractions  on cad cam?  
 So if metric is not standard the world over and imperial is 
not why are we knocking ourselves out over this. 
 For me this is not really about metrics or imperial. I 
think  a huge majority of Americans think that anything that takes place 
in Europe is somehow wonderful.   We are ashamed to drive an American 
car, just not enough prestige. What ever it is if it's US made it is 
somehow  inferior to European.  Their parliamentary governments are 
better, their health care is better, and we Americans are crude and 
unwashed. 
  This of course is not a scientific argument it's a 
machinists argument and an American argument and they are both real , 
says me.
 Geeze, I have finally worked my way  around to my pet 
peeve.  I guess this is really where I'm coming from :-) 
  
  Sorry guys, I started to delete this whole thing and changed my 
mind as there might be something here  for somebody .
Doug

-

Re: [Emc-users] X2 conversion

2009-06-12 Thread John Thornton

On 12 Jun 2009 at 9:04, Wayne Patterson wrote:

> Hey Guys,
> I am at a point that I need to convert my Sieg X2 mill to CNC
> control. I 
> have found two kits/plans online and wanted to know if anyone on the
> list has used them? They are the "Steele Company's" conversion
> kit/plan 
> and the "FigNoggle Designs" kits/plans. For what it is worth I plan
> on 
> building the parts so I will be using the plans and not the kits.

In most cases if you chat a bit with other users that have that type of mini 
mill
you might not need any "plans" to do the conversion. Try asking on the EMC IRC 
you might 
run across someone that has a mill similar to yours. 

Doing a quick search on the EMC Wiki site I found this link

http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?An_X3_Benchtop_Mill_Conversion

> Right now my biggest concern is the electronics. While I am
> confident in 
> building parts for the machine, the electronics is some what
> daunting. I 
> have bought three "Linistepper" driver boards and assembled them
> with 
> satisfactory results. But I 'm lost when it comes to the
> controllers. 

You can either connect it directly to the parallel port or to a breakout board 
like the CNC4PC C10 for $25. You will have to find 5-wire or 6-wire (unipolar) 
motors
(not the most popular)  for the Linistepper boards. It's a little late for you 
but
in most cases when you spend $40 for a hobby driver board you end up with
$250 worth of headaches. When for $70 you could have purchased a good quality
commercial driver like the Gecko G251. 

>  From what I have read I am leaning to the Mesa 7I43 to connect the
> driver boards to the PC. I also want to add DRO using ShumaTechs 
> DRO-350. And was wondering if that could be integrated into EMC some
> how. If anyone has used any of these parts and/or plans and could
> give 
> me some advice it would be greatly appreciated. My funds are limited
> and 
> I don't want to waste it on things that will not work or conflict
> with EMC.
> Thanks in advance for any help!
> lennywayne

The DRO-350 is a quality product. I have built two and installed one on my 
manual mill. The 
second one is for my manual lathe but I've not been motivated to figure out how 
to mount 
scales on the lathe. It's only use for you would be when your in manual mode. 
It could not 
be connected to EMC AFAIK.


John

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[Emc-users] X2 conversion

2009-06-12 Thread Wayne Patterson
Hey Guys,
I am at a point that I need to convert my Sieg X2 mill to CNC control. I 
have found two kits/plans online and wanted to know if anyone on the 
list has used them? They are the "Steele Company's" conversion kit/plan 
and the "FigNoggle Designs" kits/plans. For what it is worth I plan on 
building the parts so I will be using the plans and not the kits.
Right now my biggest concern is the electronics. While I am confident in 
building parts for the machine, the electronics is some what daunting. I 
have bought three "Linistepper" driver boards and assembled them with 
satisfactory results. But I 'm lost when it comes to the controllers. 
 From what I have read I am leaning to the Mesa 7I43 to connect the 
driver boards to the PC. I also want to add DRO using ShumaTechs 
DRO-350. And was wondering if that could be integrated into EMC some 
how. If anyone has used any of these parts and/or plans and could give 
me some advice it would be greatly appreciated. My funds are limited and 
I don't want to waste it on things that will not work or conflict with EMC.
Thanks in advance for any help!
lennywayne

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Re: [Emc-users] emc.nbl

2009-06-12 Thread John Kasunich
Stuart Stevenson wrote:
> Gentlemen,
>I am 56 today.


Happy Birthday.  You have me by a few - 47 last week.

John

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Re: [Emc-users] emc.nbl

2009-06-12 Thread Stuart Stevenson
Gentlemen,
   Sorry about the dsyelixc command line. :) I think it is the result
of old age. Today is the marking of another year. Wish me happy
birthday. I am 56 today.
thanks
Stuart

On Fri, Jun 12, 2009 at 8:04 AM, Stuart Stevenson wrote:
> Gentlemen,
>   This is the return from the command line start.
>
> stus...@stustev-laptop:~$ emc2-trunk-sim/scripts/emc
> EMC2 - 2.4.0~pre
> Machine configuration directory is
> '/home/stustev/emc2-trunk-sim/configs/vismach'
> Machine configuration file is '5axhydrotel.ini'
> Starting EMC2...
> libnml/cms/cms_cfg.cc 621: cms_config: can't open 'emc.nml'. Error = 2
> -- No such file or directory
> libnml/nml/nml.cc 368: NML: cms_config returned -1.
>
> **
> * Current Directory = /home/stustev/emc2-trunk-sim/configs/vismach
> *
> **
> * BufferName = toolCmd
> * ProcessName = tool
> * Config File = emc.nml
> * error_type = 0 (NML_NO_ERROR)
> 
>
> emcToolCmd buffer not available
> libnml/cms/cms_cfg.cc 621: cms_config: can't open 'emc.nml'. Error = 2
> -- No such file or directory
> libnml/nml/nml.cc 368: NML: cms_config returned -1.
>
> **
> * BufferName = toolSts
> * ProcessName = tool
> * Config File = emc.nml
> * error_type = 0 (NML_NO_ERROR)
> 
>
> toolSts buffer not available
> libnml/cms/cms_cfg.cc 621: cms_config: can't open 'emc.nml'. Error = 2
> -- No such file or directory
>
> **
> * BufferName = emcError
> * ProcessName = tool
> * Config File = emc.nml
> * error_type = 3 (NML_INVALID_CONFIGURATION)
> 
>
> emcError buffer not available
> can't connect to NML buffers in emc.nml
> 5axhydrotel.hal:31: execv(5axhydrotelgui) failed
> 5axhydrotel.hal:31: 5axhydrotelgui exited without becoming ready
> Shutting down and cleaning up EMC2...
> emc2-trunk-sim/scripts/emc: line 386: emc.nml: No such file or directory
> Cleanup done
> EMC terminated with an error.  You can find more information in the log:
>    /home/stustev/emc_debug.txt
> and
>    /home/stustev/emc_print.txt
>
> thanks
> Stuart
> --
> you can lead a person to knowledge
> but you cannot make him think
>



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but you cannot make him think

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Re: [Emc-users] emc.nbl

2009-06-12 Thread Stuart Stevenson
Gentlemen,
   This is the return from the command line start.

stus...@stustev-laptop:~$ emc2-trunk-sim/scripts/emc
EMC2 - 2.4.0~pre
Machine configuration directory is
'/home/stustev/emc2-trunk-sim/configs/vismach'
Machine configuration file is '5axhydrotel.ini'
Starting EMC2...
libnml/cms/cms_cfg.cc 621: cms_config: can't open 'emc.nml'. Error = 2
-- No such file or directory
libnml/nml/nml.cc 368: NML: cms_config returned -1.

**
* Current Directory = /home/stustev/emc2-trunk-sim/configs/vismach
*
**
* BufferName = toolCmd
* ProcessName = tool
* Config File = emc.nml
* error_type = 0 (NML_NO_ERROR)


emcToolCmd buffer not available
libnml/cms/cms_cfg.cc 621: cms_config: can't open 'emc.nml'. Error = 2
-- No such file or directory
libnml/nml/nml.cc 368: NML: cms_config returned -1.

**
* BufferName = toolSts
* ProcessName = tool
* Config File = emc.nml
* error_type = 0 (NML_NO_ERROR)


toolSts buffer not available
libnml/cms/cms_cfg.cc 621: cms_config: can't open 'emc.nml'. Error = 2
-- No such file or directory

**
* BufferName = emcError
* ProcessName = tool
* Config File = emc.nml
* error_type = 3 (NML_INVALID_CONFIGURATION)


emcError buffer not available
can't connect to NML buffers in emc.nml
5axhydrotel.hal:31: execv(5axhydrotelgui) failed
5axhydrotel.hal:31: 5axhydrotelgui exited without becoming ready
Shutting down and cleaning up EMC2...
emc2-trunk-sim/scripts/emc: line 386: emc.nml: No such file or directory
Cleanup done
EMC terminated with an error.  You can find more information in the log:
/home/stustev/emc_debug.txt
and
/home/stustev/emc_print.txt

thanks
Stuart
-- 
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but you cannot make him think

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Re: [Emc-users] emc.nbl

2009-06-12 Thread Jeff Epler
On TRUNK, you should be able to remove [EMC]NML_FILE from your inifile.
WHen you do this, emc.nml in a default location will be used instead.

All the sample inifiles on TRUNK were edited to work this way around May
4 2009.  The Makefiles on TRUNK no longer make any copies of emc.nml.  I
believe Alex's information in another reply is incorrect.

If you still want to specify [EMC]NML_FILE, for instance so that your
config also works on 2.3 without changes, copy it from configs/common
to the directory with your inifile.

Jeff

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Re: [Emc-users] Metric?

2009-06-12 Thread Rainer Schmidt
I can vouch for the problems the us imperial system is creating.
There is not a single day in a custom shop I know off where there are
no parts messed up because of conversion problems which simply would
not exist with the metric system. Instead of simply shifting the
decimal point one has to be aware of the 12 the 3 and the fractions to
the respective decimals. At time the US imperial unit system is like a
rubics cube which has to be solved before the emergency exit can be
opened compared to a button you can press blindly. I know I am
exaggerating but the pile of little cut off's next to the chop saw is
telling a story. It's the 'Doh' pile.
Rainer

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Re: [Emc-users] Metrics

2009-06-12 Thread Ian Wright
Andy Pugh wrote:
<>>

What's one of those Andy? ;-) - Oh, maybe you mean Metre and 
not something for measuring with... time someone 
standardised the 'English' language ( and yes, I did 
spell 'standardised' correctly!)

I think you will find that the International  Master 
Kilogram IS getting lighter due to 'corrosion' and atoms 
being knocked off by cosmic rays etc... Also, the 
International time standard is not one Rubidium-based clock 
but the average time of about 300 Caesium clocks distributed 
around the world. Of course, comparing these clocks is not 
easy as their time has to be relayed to a central point by 
satellite and the time for the signal to reach the satellite 
and bounce back to earth can vary dependent upon weather 
conditions, solar wind etc.. Another thing, of course, is 
that you can never know the exact time at any particular 
point in your travel through life because, while you are 
reading it, that time has passed and so, all-in-all, time is 
really just a guess at an arbitrary number. As an 
horologist, time is MY hang-up I'm afraid...

Best wishes,
Ian

Ian W. Wright
Sheffield  UK

at " 11:45 and twenty seconds precisely.."

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[Emc-users] Speaking of metric

2009-06-12 Thread Ed Nisley
Given that money is power, I propose we measure & report all 
financial changes in decibels.

Hearing "The Dow was down 3 dB" yesterday wouldn't be very 
disturbing, would it?

Your previously extortionate 20% credit card rate would drop 
to a mere 0.8 dB.

But your CDs would yield 0.08 dB and let's not talk about 
your savings account (remember those?).

OK, enough of this...

-- 
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Re: [Emc-users] Metricks - Mill-Drill needs steppers and servos?

2009-06-12 Thread Andy Pugh
2009/6/12 Ian Wright :
>  this illustrates one of the
> sillinesses of our use of the metric system - 1 inch is a
> good approximation but 2.54mm is not an approximation, its a
> direct conversion from an inch and accurate to 4 thou.

FWIW an inch is _exactly_ 25.4mm as it was officially redefined that
way, so it can be traced back to the same standards.
As pointed out elsewhere, the metre is defined as a decimal fraction
of the quarter-circumference of the earth, measured badly.

As for the metre being defined in terms of the distance travelled by
light, this is to relate the metre back to the second and as part of a
movement away from physical prototypes. It means that someone can
calibrate their equipment without borrowing the international
prototype meter. The second is defined in terms of oscillation counts
of an atomic clock. Given such a clock and a laser, you can calibrate
length. In effect you are using the assumption that all Rubidium (I
think) atoms are identical to define both.

Physical protypes are troublesome. The Wikipedia page on the
International Prototype Kilogram goes into this in some detail, as it
seems that either the master kilogram mass is getting lighter, or all
the national standards are getting heavier. Hence the idea of defining
a kilogram as "exactly 2.1507303E22 atoms of 28Silicon"

Sorry, you have touched on one of my geekier interests here :-)

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Re: [Emc-users] Metric?

2009-06-12 Thread Andy Pugh
2009/6/12 Douglas Pollard :

> But what difference does base 10 make to a guy running a cnc machine??

Absolutely none at all. The numbers are just numbers, and it doesn't
matter what the units are as they are always [length]

There does seem to be a little confusion inside EMC between /second
and /minute rates. I think the stepconf wizard is all in /second and
Axis and the interpreter use /minute for feeds and speeds.

The SI system is significantly simpler when it comes to mixed-unit
calculations as it is a consistent system. For example power is
exactly torque x speed rather than needing a constant term (and as
long as you measure speed in rad/sec)
It is not without it's own historical issues, though. The base unit of
mass is the kg. Ideally this should be renamed to either be a gram
(which would cause confusion) or be given a new name without the
spurious "kilo"

Personally I do "science" in metric, as that is what we were taught at
school. However I tend to make things in Imperial because when I was a
kid "helping" my dad in his home workshop everything there is
imperial. Similarly with building their house, we use imperial to
simplify communications.
Despite being a metric country (the UK) the only legal unit for beer
is Pints, and road signs are mandated to be in miles, speed limits in
mph and junction warnings in yards. We buy fuel in litres now, though,
so I think of fuel consumption in miles per litre.

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Re: [Emc-users] Metrics

2009-06-12 Thread Ian Wright
 > back that metric is scientific measurement because it is 
a part of the
 > > circumference of the world.  That may matter to a map 
maker but I don't

<<<>>>

In actual fact, the metre has no relationship to any 
physical thing. It arose as a 'standard' measurement in 1791 
after the French revolution when King Louis XVII instructed 
the French Academy of Sciences to define a standard metre. 
They decided that it should be One ten-millionth of the 
distance from the North Pole to the Equator measured on a 
line which passed through Paris. Unfortunately, even though 
the best minds in Paris at the time spent about four years 
working on this, they failed to allow for the flattening of 
the earth near the poles and so got the measurement wrong.
At about the same time both the UK and the US were also 
proposing a change to metric measurements and Thomas 
Jefferson made a report to Congress on 4the July 1790 with 
such proposals. If this had been accepted, the standard 
measures would have been:-
  "Let the foot be divided into 10 inches;
 The inch into 10 lines;
 The line into 10 points;
 Let 10 feet make a decad;
 10 decads one rood;
 10 roods a furlong;
 10 furlongs a mile. "
If you want to read the whole transcript of the report, you 
can find it here.. http://tinyurl.com/mc7zlz

Best wishes,
Ian

Ian W Wright
Sheffield  UK


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Re: [Emc-users] Metricks - Mill-Drill needs steppers and servos?

2009-06-12 Thread Ian Wright
Jack wrote
<<<

You sure its about 2.54mm and not 2.55mm? My thumb is maybe 
wider than yours  this illustrates one of the 
sillinesses of our use of the metric system - 1 inch is a 
good approximation but 2.54mm is not an approximation, its a 
direct conversion from an inch and accurate to 4 thou. This 
way of working leads to many similarly silly measurements 
appearing in the real world. In a previous post I mentioned 
bricks - in the previously Imperial world of the UK, their 
size was set such that the brick plus a normal thickness 
mortar joint below and to one side would form a convenient 
modular size. Only now, after almost 40 years, are bricks 
readily available in truly metric sizes but, while that is 
good for new-builds, they don't blend in with older 
brickwork and so you see walls with ugly infill panels where 
the mortar joints are almost as wide as the bricks!
The metric system also seems to encourage a sloppy attitude 
which can easily lead to errors - decimal points in the 
wrong place or verbal use of the wrong units. Being involved 
with a local primary school, I have a constant battle with 
both children and teachers to get them to understand 
precision. For some unknown reason, about half the British 
public would say 2.54 as two point fifty-four - you even 
hear such rubbish on TV quite regularly, particularly on 
children's programmes. When I hear this at school I always 
ask - right, well which is the bigger then, two point 
fifty-four or two point a hundred and twenty-five? Most 
times I just get a glazed look and complete lack of 
comprehension!!! This may be a pet peeve of mine but it is 
the kind of stupidity the metric system encourages that 
ultimately leads to things like shuttle disasters..
Having said that, I use the metric system all the time - 
except for my weight which is in stones and pounds, pounds 
and ounces for cooking, miles and furlongs for distance and 
miles-per-gallon for fuel economy although I do have to buy 
my fuel in Litres as, I guess, the fuel companies have 
worked out that a price rise of a penny-per-litre would not 
have the same shock effect and backlash as a rise of 4 1/2 
pence-per-gallon ( I wonder, is the US liter different from 
the UK litre just as the US gallon is?) - oh, and its still 
cheaper to buy some types of steel rod in 'standard' 
Imperial sizes rather than metric. ;-)

Best wishes,
Ian
---
Ian W Wright
Sheffield  UK

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Re: [Emc-users] Metricks - Mill-Drill needs steppers and servos?

2009-06-12 Thread Frank Tkalcevic
> > I have argued this with many German machinists and they always 
> > come back that metric is scientific measurement because it 
> is a part 
> > of the circumference of the world.  That may matter to a 
> map maker but 
> > I don't
> 
> That's very unscientific definition of metric system and 
> makes no sense in reality.


I had to look this up.  In wikipedia...

"Historically, the metre was defined by the French Academy of Sciences as 
the length between two marks on a platinum-iridium bar, which was designed to 
represent 1⁄10,000,000 of the distance from the equator to the north pole 
through Paris."


Which brings back memories of high school physics classes when we used the 
40,000km as the circumference of the earth.
And the current definition...

"In 1983, it was redefined by the International Bureau of Weights and 
Measures (BIPM) as the distance travelled by light in free space in 
1⁄299,792,458 of a second.[3]"

I find it so much easier to measure distances with a stop watch rather than a 
tape measure ;)


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Re: [Emc-users] Mill-Drill needs steppers and servos?

2009-06-12 Thread Sven Wesley
2009/6/12 Steve Blackmore 

>
> Nahh - it's only inches   But, as it's mainly cutting ply, laminate
> and the odd Al sheet it's plenty good enough.
>
> 2 x 30mm wide belt, very high tension. A word of warning - The belt
> tension is often more than the rest of the bearings/mounts can stand so
> be careful there. Don't ask how I know that..
>
> ..


> One way to get good results with belts is to strobe them at full speed
> and watch the first tooth engaged by the pulley. If the tooth is trying
> to climb out, it's too slack. That fault often shows after a time as a
> line of wear on the pulley teeth near the crest, but it's a bit late
> then.
>
> >
> >We thought about a way to get rid of that last flex and thought about
> >some mechanism which measures the tension dynamically and tweaks an
> >idler pulley accordingly.
>
> I put idlers on that one initially - caused bizarre resonance problems
> at different speeds, best without if you can get the tension high
> enough.
>
> Steve Blackmore


There's another way to make a belt drive tight, have a look at
http://www.youtube.com/watch?v=OdJoVh6DRPA
It shows in the end how it's mounted. The stress/stretch factor on the belt
this way is decent.
I doubt the pat. pend though, I've seen it before and the company I order
belts from even have special profiles for this setup.

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Re: [Emc-users] Servo tuning

2009-06-12 Thread Frank Tkalcevic
 

> -Original Message-
> From: Stephen Wille Padnos [mailto:spad...@sover.net] 
> Sent: Friday, 12 June 2009 2:51 PM
> To: Enhanced Machine Controller (EMC)
> Subject: Re: [Emc-users] Servo tuning
> 
> Jon Elson wrote:
> 
> >Frank Tkalcevic wrote:
> >  
> >
> >>I have a pair of Yaskawa servo motors and drivers 
> (servopaks) to run 
> >>my lathe.  They are the Speed/Torque variety and I'm 
> driving them with 
> >>a mesa analog driver, providing +/-10v.  I'm unsure of how 
> to tune my 
> >>system, as the servopaks have a collection of tuning 
> parameters (and 
> >>auto-tune procedure), as well as the tuning of emc.  I'm 
> struggling to 
> >>get the system stiff, and stop the small oscillations at 
> the same time.
> >>
> >>Can anyone suggest a plan of attack?  How should I be 
> setting up the 
> >>servopaks?
> >>  
> >>
> >>
> >There is a setup program available from Yaskawa.  In their 
> manual, they 
> >give details of how to make a cable to connect a PC's serial port to 
> >their serial connector.  No converter is needed, just the correct 
> >wiring.
> >
> >Since the control loop is handled by the Servo Pak, you need very 
> >little gain (P) and the same for I and D.  You specify velocity from 
> >EMC, and the Servo Pak does it exactly.
> >  
> >
> Note that FF1 should be 1.0, if your DAC scaling is correct.  
> Add a very small P and maybe I and D (even smaller), and you 
> should be good to go.  
> This is assuming that you use them in velocity mode, not 
> torque mode.  
> For torque mode, you should need FF2 to be 1.0 (I think), but 
> I'm not sure what else needs to change.


Thanks for the tips.  Making the FF1 more significant meant I could reduce
P,I and D.  It's still not perfect, but I'll be able to be in the same room
as it now while it is idling.



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Re: [Emc-users] Metric?

2009-06-12 Thread Rafael Skodlar
Douglas Pollard wrote:
..
> But what difference does base 10 make to a guy running a cnc machine??  

Let me answer with a question: what's easier to add, 3/8 + 11/32  or
0.375 + 0.34375?

While this is CNC related mailing list, standards are critical for clear
communications between interested parties. Some of us still remember
time before the Internet and how hard it was to "talk to anybody" around
the world. Whole world adopted TCP/IP internet protocol to connect
computers over different media. Many standards were adopted from
inventions coming from USA, computer standards (software and hardware),
aviation, etc. but for God's sake drop this silly awkward measuring
system that majority of population doesn't understand and go metric.

I challenge you to ask 5th grade student what's the difference in
thickness between gauge 22 copper wire and 12 gauge steel wire.

> I'm sure it makes a difference from some  scientific perspective but we 
> are making parts.  It seems to me that it is the job of engineers, 
> designers and scientist to design them. After that his job is to 

Metric system is simply easier to understand because it's a decimal
system. God gave us 10 fingers for use with a decimal system not 12.
Everybody with 2 or 3 years of basic schooling can understand it.

Machinists use mm (millimeters) with precision in 1/1000's of mm in
general. Carpenters use centimeters (1cm=10mm) in my experience, and so
do cabinet makers and house builders. It's the level of accuracy you
need that determines which one you use as a base, mm or cm.

What you don't see perhaps is the simple relationship between basic
units of weight, volume, mass, power, energy, etc.

1 cubic meter of water weights 1 ton = 1000kg. 1L = 1kg = 10cm^3 of
water. Other relations are easy too but I won't go into that here.

Same thing no matter where in the world you go, including ISS.

> discribe in the best possible way and dimension and draw them in such a 
> way that we as machinists, can make them.  It is not important how he 
> would like to do it but only that he can get his ideas across to the 
> person who is going to make the parts.   The moment the communication 
> becomes about the designer's preferences the connection is lost quality 
> goes down and  cost goes up.No matter how great the engineer if he 
> does not comunicate in the best possible way the machinist or machine 
> operators all need to go get a degree. It is all about communication and 
> what ever system communicates the best is the answer.  This is at least 
> how it seems to me. The burden is on the communicator to make his wants 
> understood.  A qualified machinist  should be able to look at a drawing 
> a few minutes and only look back at the drawing now and then to check a 
> dimention.  I feel I have worn this subject out.  I'm sure others do not 
> see this from my point of view at all and so this is only my 
> perspective.Doug
> 

Some of us adapted to different culture, language, technologies, etc. I
don't mind doing that if it takes me a meter ahead but dragging feet is
not. That's life.


-- 
Rafael

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