Re: [Emc-users] Stepper problem

2008-02-10 Thread John Thornton
Ian,

Do a test with a G1 at max speed. You should get the same results as a G0.

If you have a Gecko drive you can tune the low range for smooth operation with 
the 
trim pot. Is your drive a micro step drive? or are you running whole steps?

John


On 9 Feb 2008 at 18:51, [EMAIL PROTECTED] wrote:

 Hi,
 I am confused by an odd stepper problem which I can't understand. The 
 stepper affected is the one driving my rotary axis and the problem
 is that it won't go fast enough... To explain - if I issue a G1
 command in MDI, I am limited to a F20 speed as, beyond that, the
 stepper gets very jittery and loses steps (at F40 it gives up
 altogether). However, if I issue a G0 command, the stepper whirls
 away happily at 3 or 4 times the speed and doesn't seem to lose
 steps at all (i.e. I can send it one way and then the other and it
 returns to where it started.). So, what is the difference between
 a G1 command and a G0 command and how can I get the G1 speed to
 increase reliably up to almost the G0 speed? I'm running the
 latest version of EMC2 on Ubuntu (unless I've missed a service
 release in the last 2 weeks ).
 -- 
 Best wishes,
 
 Ian
 
 Ian W. Wright
 Sheffield  UK



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Re: [Emc-users] Stepper problem

2008-02-10 Thread watchman1
Thanks Brian (and others).

I now have more speed and I now know much more about how TRAJ works I
think, however, I still have one little problem which probably didn't
occur at the low speed and which I don't seem able to get rid of. When
the motor starts to move, it does two or three steps and then hesitates
or even does a step backwards before setting off again up to speed. The
same happens on the ramp down as well - the motor hesitates a couple of
steps from the stop position. I have tried decreasing the Acceleration
settings in the TRAJ, both

MAX_ACCELERATION and

MAX_ANGULAR_ACCELERATION 
DEFAULT_ANGULAR_ACCELERATION

and I also reduced the MAX_ACCELERATION in the axis section where there
is also a STEPGEN_MAX_ACCELERATION which I don't really understand but
reduced anyway.

I had the linear axes ACCELERATION set to around 4 - 4.5 and they were
happy at that - this is the same motor and I have reduced the
MAX_ACCELERATION(s) to 0.5 without being able to clear the problem.

Any more advice would be most welcome - thanks..

Incidentally, I now have the rotary axis running quite happily (apart
from the initial dither) at 400 which is much better than my previous
limit of 20!!!

-- 
Best wishes,

Ian

Ian W. Wright
Sheffield  UK

The difference between theory and practice is much smaller in theory
than in practice...

-- 
  
  [EMAIL PROTECTED]

-- 
http://www.fastmail.fm - I mean, what is it about a decent email service?


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Re: [Emc-users] Stepper problem

2008-02-09 Thread Kirk Wallace
I wonder if this is the same problem Fred is having? I have never used
steppers so I am clueless (well okay, more than normal).

On Sat, 2008-02-09 at 15:05 -0800, [EMAIL PROTECTED] wrote:
  Hi,
 I am confused by an odd stepper problem which I can't understand. The 
 stepper affected is the one driving my rotary axis and the problem
 is 
 that it won't go fast enough... To explain - if I issue a G1 command
 in 
 MDI, I am limited to a F20 speed as, beyond that, the stepper gets
 very 
 jittery and loses steps (at F40 it gives up altogether). However, if
 I 
 issue a G0 command, the stepper whirls away happily at 3 or 4 times
 the 
 speed and doesn't seem to lose steps at all (i.e. I can send it one
 way 
 and then the other and it returns to where it started.). So, what is
 the 
 difference between a G1 command and a G0 command and how can I get
 the 
 G1 speed to increase reliably up to almost the G0 speed?
 I'm running the latest version of EMC2 on Ubuntu (unless I've missed
 a 
 service release in the last 2 weeks ).
 -- 
 Best wishes,
 
 Ian
 
 Ian W. Wright
 Sheffield  UK
 
 The difference between theory and practice is much smaller in theory
 than in practice...
 
 -- 
   
   [EMAIL PROTECTED]
 
-- 
Kirk Wallace (California, USA
http://www.wallacecompany.com/machine_shop/ 
Hardinge HNC lathe,
Bridgeport mill conversion, doing XY now,
Zubal lathe conversion pending)


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Re: [Emc-users] Stepper problem

2008-02-09 Thread Brian Pitt
On Saturday 09 February 2008 15:05, [EMAIL PROTECTED] wrote:
  Hi,
 I am confused by an odd stepper problem which I can't understand. The 
 stepper affected is the one driving my rotary axis and the problem
 is that it won't go fast enough


its not the stepper but the trajectory planning for the rotary axis in G1
in the [TRAJ] section of the .ini file set MAX_VELOCITY and MAX_ACCELERATION
higher than the rotary axis 

then to bring the jog speed sliders in the GUI back down to working range add 
these 

MAX_LINEAR_VELOCITY = .4
DEFAULT_LINEAR_VELOCITY = .2
MAX_ANGULAR_VELOCITY = 30
DEFAULT_ANGULAR_VELOCITY = 15

in G0 it ignores the [TRAJ] section and uses individual the axis settings 

at least I think that's how it works 

Brian

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Re: [Emc-users] Stepper problem

2008-02-09 Thread Chris Radek
On Sat, Feb 09, 2008 at 03:05:48PM -0800, [EMAIL PROTECTED] wrote:
 So, what is
 the 
 difference between a G1 command and a G0 command and how can I get
 the 
 G1 speed to increase reliably up to almost the G0 speed?

There is no difference except the velocity.  Steppers sometimes work
badly at an intermediate speed due to resonance.  For G0 I think you
are accelerating quickly through this bad spot so you don't notice it.
Some stepper drivers have mid-band resonance compensation which might
help.  Also I think someone on the list has reported that adding mass
to the screws on his bridgeport helped.  Maybe you can add or remove
some mass to try to move the resonant speed?


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