Re: gEDA-user: [OFF] high current amplifier

2009-05-20 Thread Steve Underwood
Levente wrote:
 Hi,


 I have to design an audio amplifier that can deliver 100Amps. It should 
 work around 50Hz, and the maximum output power shall be 500W. I am 
 currently reading articles about this topic, but it is very hard to find 
 things like this. If someone has some experience with, or some 
 documentation of high current amplifiers, please share it.
   
If you search the class-D power amp modules available for the audio 
market I think you may find what you need off the shelf.

Steve



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Re: gEDA-user: Surface mounted circuits in hobby projects

2009-04-10 Thread Steve Underwood
Mark Rages wrote:
 2) Put a largish solder blob on each end of the part
   
This is the *key* point in desoldering surface mount parts that most 
beginners mess up on.

People have a tendency to try to remove all the solder they can, as they 
are trying to remove a part. This is the exact opposite of what you 
should do. Molten solder is the conductor of heat from the iron to the 
board and components. If you want the heat to be conducted well, and 
spread around all the pins effectively, you add more and more solder 
until you achieve your goal. Once all the legs are sitting in molten 
solder the part will come free, and you can clean up the solder blobs 
quite easily.

Steve



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Re: gEDA-user: Surface mounted circuits in hobby projects

2009-04-04 Thread Steve Underwood
Csanyi Pal wrote:
 Hello,

 I find the following on the Internet and want to ask you what do you
 think about it:

 Experimentation with Solder Paste and a Toaster Oven

 http://images.google.com/imgres?imgurl=http://www.curiousinventor.com/images/guides/smt/oven_paste_and_other_equip.jpgimgrefurl=http://www.curiousinventor.com/guides/Surface_Mount_Soldering/Solder_Paste_and_Toaster_Ovenusg=__XIgiZVSYOAq1lUbMhok3ABEhPk8=h=463w=600sz=92hl=hustart=62sig2=_IRzNnfPckWp25fVUftNygum=1tbnid=osu6-oViQITc1M:tbnh=104tbnw=135ei=8I2ySb6MGsec_gbSzrHDBAprev=/images%3Fq%3Dhow%2Bto%2Buse%2Bpaste%2Bflux%26ndsp%3D21%26hl%3Dhu%26client%3Diceweasel-a%26rls%3Dorg.debian:hu-HU:unofficial%26sa%3DN%26start%3D42%26um%3D1

   
I'd say he's making the job a lot harder than it needs to be. If you 
want to know what works well, look at what prototyping people do in 
industry. They use a soldering iron for most things. The use of solder 
cream is pretty much limited to robot assembly, as you can silk screen 
it onto the board.

Some kind of oven approach might work for BGAs, but on that page doesn't 
show any of those being used. The high temperature you need right under 
the package makes temperature control for BGA soldering tough.

Steve



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Re: gEDA-user: Surface mounted circuits in hobby projects

2009-04-02 Thread Steve Underwood
Peter TB Brett wrote:
 On Thursday 02 April 2009 08:32:09 Peter Carlsson wrote:
   
 Hello!

 I have just started my first hobby project with gEDA and
 noticed that some circuits I need is only available as
 surface mounted circuits.

 How do you handle this problem? Or is it a problem?
 

 It's not necessarily a problem -- it's actually not particularly hard to hand 
 solder SMT components, with a little practice.
   
When you reach the age where you need reading glasses, the difficulty 
suddenly increases rather a lot. :-\

The girls (almost always girls) who assemble prototypes by hand for a 
living will assemble anything other than a BGA very quickly and very 
cleanly, mostly using a big fat soldering tip. Getting the central pad 
to solder on a QFN can be a challenge for them, though. Some like to use 
a huge iron and let a big blob of solder run down each side of a QFP or 
QFN, soldering the pins as it flows past. With practice they can clear 
away the surplus solder in seconds. Creating a huge continuous blob of 
solder around the four side is the strategy for removing a QFP. QFNs 
tend to be a pain to remove with an iron, because of that big central 
pad. It all comes down to learning the fine art of using the surface 
tension of molten solder to your advantage. Use a lot of flux. If you 
have high impedance circuits, like LCD segment lines, you'll need to 
clean that flux away really thoroughly as most modern flux is somewhat 
conductive. Getting it out from under the package can be a pain, though.

So, if your sight is good and your hands are steady you can assemble 
extremely small things very cleanly with some practice. Just don't be 
discouraged by the mess you'll probably make the first few tries. It 
doesn't take too long to start getting the hang of it.

Steve



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Re: gEDA-user: Surface mounted circuits in hobby projects

2009-04-02 Thread Steve Underwood
Ethan Swint wrote:
 Steve Underwood wrote:
   
 away the surplus solder in seconds. Creating a huge continuous blob of 
 solder around the four side is the strategy for removing a QFP. 
   
 
 The way I like to remove QFPs (assuming that they're dead) is with a bit 
 of bare AWG30 behind the pins.  Run the wire between pins and package, 
 anchor one end through a via, pull on the free end and the chip will 
 'unzip' as you move down the edge with a big iron.
   
That way gives you a high risk of pulling pads off the board, and really 
messes up the pins. You don't want to apply *any* avoidable mechanical 
load on those pads. Heat the pins until they really come free. If you 
want to reuse the chip (say for analysis - you'd only really *want* to 
reuse it in desperate circumstances) you really want to keep its legs as 
nesr intact as possible. The big solder blob approach is good for that.

Stev



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Re: gEDA-user: the joy and sadness of new boards

2009-04-01 Thread Steve Underwood
DJ Delorie wrote:
 Just got a box of panels from Advanced Circuits.  Five panels, ten
 boards per panel (two each powermeter, usb-gpio pod, and three pod
 modules - ten sets of boards total).  Joy!

 Unfortunately, I have no way of separating them into individual boards
 yet.  Sadness!

 But I do have a 60 degree v-scoring bit for my router table.  Joy!

 Last time I used it, the pcbs were too flexible for the big hole the
 table had around the bit.  Sadness!

 I was thinking of taking an old 7 table saw blade and re-grinding it
 to a 60 degree point.  I can make a zero-clearance insert for it, to
 ensure correct cuts.  Joy!

 However, I don't have any of the parts for the boards yet.  Sadness!

 But now I get to go through the BOMs, figure out the best parts to
 use, put together a digikey order, come up with some hobby money, and
 wait for it all to arrive.  Joy!  No, wait... sadness?  Crap.
   
Don't forget the perforations, or routed grooves next time :-)

There should be a DRC check to prevent that kind of slip.

Steve



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Re: gEDA-user: the joy and sadness of new boards

2009-04-01 Thread Steve Underwood
DJ Delorie wrote:
 I think you can score them with a utility knife on both sides and
 snap them apart.
 

 I've tried that before with no luck.  The boards are just too thick to
 be able to score reliably and deeply enough.

   
Yeah, its tough to do yourself. Did you just forget to put the necessary 
grooving in your drill info, or haven't you crossed that bridge before? 
Some people still use a row of holes as a snap-off line, but grooving 
with a router is pretty much the norm now.

Steve



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