Gimp

2014-05-16 Thread Thomas Ellis

I tend to be a lurker here on the Legacy Board. I have a 1200.

If you decide to download GIMP be sure to go to www.gimp.org to obtain 
it. The current version is 2.8.10


It you merely go to Google or Bing and type gimp then you will have a 
lot of links that look official but that will download a virus or other 
malware before loading in Gimp. Your anti-virus may catch these or may not.


gimp.org is the real site.

I have been a computer systems analyst since 1962...

Beginning to implement a big change to my woodwork in my house this 
coming week. I will post a shot when it is partially complete to show 
you what I am doing. Nothing great, but the mill will make the project a 
lot easier.


I live in a little mining town in Appalachia (southeastern Ohio) and 
bought a 100 year old house for 13K and fixing it in the Victorian 
rendition... to a degree. The LOM makes some of the work easier..


I have the rotary table, horizontal vice, vertical vice, circle cutter, 
linear platform, all gear sets, pilaster dogs (4 sizes), z-axis, and the 
portable (wheels) and drop cloth. And probably some things I have 
forgotten since it is the middle of the night here.


regards
Thomas

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Re: Gimp + Paint/Renovation Safety Warning

2014-05-16 Thread mwfoscue
Thomas,

GREAT hearing from a lurker - and THANK YOU for the tip on Gimp - I know we 
ALL appreciate the info - helps to keep us safe online.
I normally don't chime in with a Thanks( Please assume all Group Members ARE 
thankful).

My primary reason for this note is to inform (or remind) you of the hazards of 
lead-based paint. I can assure you there is a 99.9% chance the paint on the 100 
yr old house has lead in it. If a contractor disturbs any area larger than, I 
think, 6 square feet, they have to be EPA RRP Certified and are required to 
do quite a bit to remediate the hazards from the paint (lead dust in the air, 
on the floor, etc.).  Believe me - this is a BIG DEAL!  Lowes just got fined 
half a million dollars because they had installers who did not meet the RRP 
requirements.  I do not think these EPA regulations apply to YOU doing the 
renovations (yourself) - however, the underlying dangers remain.  You need to 
take considerable cautionary steps to keep from contaminating yourself, your 
home and the surrounding landscape - to include proper disposal of the 
renovation debris.  
I don't want to scare you - just want you and fellow Group Members to be aware 
of the dangers  requirements that working on a building built before 1976(?) 
bring  with it. Please Bing Lead-based paint and renovations for more 
specifics. I think the built before date is 1976.

Mac
--

-Original Message-
From: Thomas Ellis tellis0...@gmail.com
Sent: May 16, 2014 1:28 AM
To: legacy-ornamental-mills@googlegroups.com
Subject: Gimp

I tend to be a lurker here on the Legacy Board. I have a 1200.

If you decide to download GIMP be sure to go to www.gimp.org to obtain 
it. The current version is 2.8.10

It you merely go to Google or Bing and type gimp then you will have a 
lot of links that look official but that will download a virus or other 
malware before loading in Gimp. Your anti-virus may catch these or may not.

gimp.org is the real site.

I have been a computer systems analyst since 1962...

Beginning to implement a big change to my woodwork in my house this 
coming week. I will post a shot when it is partially complete to show 
you what I am doing. Nothing great, but the mill will make the project a 
lot easier.

I live in a little mining town in Appalachia (southeastern Ohio) and 
bought a 100 year old house for 13K and fixing it in the Victorian 
rendition... to a degree. The LOM makes some of the work easier..

I have the rotary table, horizontal vice, vertical vice, circle cutter, 
linear platform, all gear sets, pilaster dogs (4 sizes), z-axis, and the 
portable (wheels) and drop cloth. And probably some things I have 
forgotten since it is the middle of the night here.

regards
Thomas

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Re: gear question

2014-05-16 Thread Tim Krause
They sound like the main drive and standard duplex gear for the old woodchuck 
model (MA-12).  Yes Legacy made a change to the gear count during the middle of 
the model 900's.  I don't know why, I could only guess that reduced tooth count 
on the newer machines (larger teeth) decreased manufacturing time.   88 versus 
180 teeth and the larger teeth are easier to maintain definition and increase 
laser speed. 

From a user stand point it's hard to say which one is better.  Both styles end 
up in the same destination.  On my duplex gear (large teeth) I have to clean 
out the teeth occasionally.  Does this happen on the small teeth version? 

-Tim

  - Original Message - 
  From: 'joe biunno' via Legacy Ornamental Mills 
  To: legacy-ornamental-mills@googlegroups.com 
  Sent: Friday, May 16, 2014 1:38 PM
  Subject: gear question


  can anyone explain...i have two gears that seem a bit out of place...one is 7 
1/2 dia., fine tooth, rectangular hole(headstock gear) but with no holes for 
indexing...the other gear is also 7 1/2 dia. and has the smaller 2 gear with 
four bolts bolting them together but the smaller gear is a fine tooth...could 
this set be from a woodchuck machine, which i do have?...for the record the 
paperwork i have says the machine was made in 1995 and is a model 
MA-12...obviously it seems legacy changed at some point to that larger tooth, 
headstock gear meshing with the smaller, 2, large tooth gear...was/is there a 
specific reason for the change?...is the fine tooth better than the large 
tooth?...any opinions out there?thanks...joe

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Re: Photography for LOM users

2014-05-16 Thread CURTIS GEORGE
Neat Don. 
Thank you. 
C.A.G. 

- Original Message -

Here's another way to deal with distracting background, but this time we're 
going to place the image in a different setting. 
We're still using the free GIMP program and a very simple method to get the 
effect. 


I use a photo I took of a room with a muslin backdrop and I deliberately left 
some tools and such around to show how easily they are dealt with. The table 
picture was taken in our kitchen after the table was restored. The table image 
is layered on top of the other image and then the background is erased. The 
base layer is thereby revealed. 


If you try to follow along practice with the tools and use Control+Z a lot. 
When the work is finished Save As with a new name. That way the original images 
remain untouched and you can place the new file in any folder you wish. 


Next time I plan to move on to another program to show some other image 
manipulation methods. 
Somewhere along the line I want to consider lighting to improve the quality of 
the image. 


Best regards, 
Don 
Will trade my wife's yarn for tools. 

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Re: time for a question or two......

2014-05-16 Thread Tim Krause
Did this chuck work?  I can't find it on Grizzly's site.  What's the part 
number or link?  My only concern is what's the swing of the whole piece and 
does it need a drawbar to stay in place?  The legacy is not designed to pound a 
2mt object into the headstock.  You have to be nice to the socket :-).

-Tim

  - Original Message - 
  From: 'joe biunno' via Legacy Ornamental Mills 
  To: legacy-ornamental-mills@googlegroups.com 
  Sent: Wednesday, May 14, 2014 1:49 PM
  Subject: Re: time for a question or two..


  @ cole...but what if you want to back out that 1 router bit a bit because it 
better suits the finished look you are trying to achieve?...let's say to 
7/8...the whole mathematics thing is not usable...i found a grizzly piece that 
i think will be a nice add-on piece to the legacy and let you index to any cut 
you want...any repeat from 1 to 360...it will be here in my shop tomorrow and i 
will begin the not-to-difficult process to modify it to fit the legacy...see 
attachment...there are 15 degree indents built into the chuck(24 
divisions)...the chuck is 3 in diameter...and it has a #2 morse taper...should 
be interesting if i can pull this off...thanks for the reply...joe

  On Wednesday, May 14, 2014 4:18:37 PM UTC-4, cole wrote:
You move the router the diameter of the bit. Say you have a 1 in. rope 
bit ,you move 1 in. forward or back it does not matter reengage the 
router so you can crank it back to the original starting position. you 
will automatically be ready to do the next start on your twist. 

On Wed, May 14, 2014 at 4:09 PM, 'joe biunno' via Legacy Ornamental 
Mills legacy-orna...@googlegroups.com wrote: 
 first photo shows the headstock on the outboard side...the machine 
 originally had a two gear set up...one at 12 o'clock and the other at 6 
 o'clock...the gear positions were not movable so there were only a few 
gears 
 available, and thus, only a few pitches...the bottom gear is what drove 
the 
 workpiece...the top gear has a spider gear on the inboard side which 
meshes 
 with another spider gear which is connected to that horizontal shaft that 
 goes from front to back(photos to follow in another post)...the shaft is 
 attached to two chain sprockets...one drives the router platform, the 
other 
 is part of a dc drive...the third shaft at the 9 o'clock position is one 
 that we added...this add on gave us many more pitches to work with by 
adding 
 a third gear into the mix...but we also had to have some adjustability, 
so 
 the 6 o'clock gear is movable...in the second picture you can see the two 
 adjustment bolts...but even with this adjustment and the low accuracy 
which 
 the gears are made from, causes serious backlash issuesand then 
factor 
 in the backlash of the spider gears...another improvement we made was the 
 adding ball bearings...all rotaring shafts had bronze, sleeve bearings 
that 
 quickly egged out...so we set up the ball bearings and holders and 
welded 
 them in place...i believe there are about 10 locations on this machine 
that 
 we did that...the pin on the lower right is used to index the workpiece 
for 
 straight cuts 
 
 
 On Wednesday, May 14, 2014 2:58:27 PM UTC-4, joe biunno wrote: 
 
 tim, as you requested...and possibly anyone's interest themselves...i'll 
 post description seperately 
 
 On Monday, May 12, 2014 6:56:54 PM UTC-4, Tim wrote: 
 
  
 That gear is what got me more interested in what's happening on that 
 machine! 
 
 - Original Message - 
 From: 'joe biunno' via Legacy Ornamental Mills 
 To: legacy-orna...@googlegroups.com 
 Sent: Monday, May 12, 2014 3:54 PM 
 Subject: Re: time for a question or two.. 
 
 tim...thanks for the responses...you always make good points...and i 
 think i have learned a lot more from this group of weekend warriors 
then i 
 have given back...so i'll say thanks to all!...i'll have to post 
additional 
 photos in the morning though...not currently in the shop...but i will 
point 
 out that i was never happy with the killinger set up...it has a spider 
gear 
 configuration because it has to make a 90 degree turn(just like the 
rear end 
 on a car)...and between initial gear slop and wear on the gears( with 
no way 
 to adjust it as it wears), the back lash is quite a bit...like i said, 
 almost 45 degrees!...now, once you begin and you take up the slop, all 
is 
 ok...at least 90% of the time...occasionally in the middle of doing a 
12 cut 
 piece, the back lash can come up and ruin a piece...luckily, it does 
not 
 happen often...the legacy is so much better...for historical reference, 
i 
 made this 13 ft. beast back in the late 80's/early 90's...i did talk to 
andy 
 about making a custom lengthened machine at that time but the price 

Re: time for a question or two......

2014-05-16 Thread Tim Krause
Found it on Grizzly's site.  Are you sure it has a #2MT?

-Tim

  - Original Message - 
  From: Tim Krause 
  To: legacy-ornamental-mills@googlegroups.com 
  Sent: Friday, May 16, 2014 5:31 PM
  Subject: Re: time for a question or two..


  Did this chuck work?  I can't find it on Grizzly's site.  What's the part 
number or link?  My only concern is what's the swing of the whole piece and 
does it need a drawbar to stay in place?  The legacy is not designed to pound a 
2mt object into the headstock.  You have to be nice to the socket :-).

  -Tim

- Original Message - 
From: 'joe biunno' via Legacy Ornamental Mills 
To: legacy-ornamental-mills@googlegroups.com 
Sent: Wednesday, May 14, 2014 1:49 PM
Subject: Re: time for a question or two..


@ cole...but what if you want to back out that 1 router bit a bit because 
it better suits the finished look you are trying to achieve?...let's say to 
7/8...the whole mathematics thing is not usable...i found a grizzly piece that 
i think will be a nice add-on piece to the legacy and let you index to any cut 
you want...any repeat from 1 to 360...it will be here in my shop tomorrow and i 
will begin the not-to-difficult process to modify it to fit the legacy...see 
attachment...there are 15 degree indents built into the chuck(24 
divisions)...the chuck is 3 in diameter...and it has a #2 morse taper...should 
be interesting if i can pull this off...thanks for the reply...joe

On Wednesday, May 14, 2014 4:18:37 PM UTC-4, cole wrote: 
  You move the router the diameter of the bit. Say you have a 1 in. rope 
  bit ,you move 1 in. forward or back it does not matter reengage the 
  router so you can crank it back to the original starting position. you 
  will automatically be ready to do the next start on your twist. 

  On Wed, May 14, 2014 at 4:09 PM, 'joe biunno' via Legacy Ornamental 
  Mills legacy-orna...@googlegroups.com wrote: 
   first photo shows the headstock on the outboard side...the machine 
   originally had a two gear set up...one at 12 o'clock and the other at 6 
   o'clock...the gear positions were not movable so there were only a few 
gears 
   available, and thus, only a few pitches...the bottom gear is what drove 
the 
   workpiece...the top gear has a spider gear on the inboard side which 
meshes 
   with another spider gear which is connected to that horizontal shaft 
that 
   goes from front to back(photos to follow in another post)...the shaft 
is 
   attached to two chain sprockets...one drives the router platform, the 
other 
   is part of a dc drive...the third shaft at the 9 o'clock position is 
one 
   that we added...this add on gave us many more pitches to work with by 
adding 
   a third gear into the mix...but we also had to have some adjustability, 
so 
   the 6 o'clock gear is movable...in the second picture you can see the 
two 
   adjustment bolts...but even with this adjustment and the low accuracy 
which 
   the gears are made from, causes serious backlash issuesand then 
factor 
   in the backlash of the spider gears...another improvement we made was 
the 
   adding ball bearings...all rotaring shafts had bronze, sleeve bearings 
that 
   quickly egged out...so we set up the ball bearings and holders and 
welded 
   them in place...i believe there are about 10 locations on this machine 
that 
   we did that...the pin on the lower right is used to index the workpiece 
for 
   straight cuts 
   
   
   On Wednesday, May 14, 2014 2:58:27 PM UTC-4, joe biunno wrote: 
   
   tim, as you requested...and possibly anyone's interest 
themselves...i'll 
   post description seperately 
   
   On Monday, May 12, 2014 6:56:54 PM UTC-4, Tim wrote: 
   
    
   That gear is what got me more interested in what's happening on that 
   machine! 
   
   - Original Message - 
   From: 'joe biunno' via Legacy Ornamental Mills 
   To: legacy-orna...@googlegroups.com 
   Sent: Monday, May 12, 2014 3:54 PM 
   Subject: Re: time for a question or two.. 
   
   tim...thanks for the responses...you always make good points...and i 
   think i have learned a lot more from this group of weekend warriors 
then i 
   have given back...so i'll say thanks to all!...i'll have to post 
additional 
   photos in the morning though...not currently in the shop...but i will 
point 
   out that i was never happy with the killinger set up...it has a 
spider gear 
   configuration because it has to make a 90 degree turn(just like the 
rear end 
   on a car)...and between initial gear slop and wear on the gears( with 
no way 
   to adjust it as it wears), the back lash is quite a bit...like i 
said, 
   almost 45 degrees!...now, once you begin and you take up the slop, 
all is 
   ok...at 

Re: time for a question or two......

2014-05-16 Thread 'joe biunno' via Legacy Ornamental Mills
here's an update tim...got the chuck today, a day later than i 
anticipated...the idea is to get a 6 faceplate(here monday) with a 1-8 
thread...screw the faceplate onto the headstock...also setting up a 1 
shaft collar so the faceplate can never unscrew when in use...this will be 
welded to the back of the faceplate, in a similiar set up of legacy's 
double shaft collar lock...a lot of these pieces are from 
mcmaster-carr...also purchased a #2 morse taper collet that has a 1/2 
bore...i have already turned a piece of brass to use as an alignment 
pin,,,1/2 on one side and 19/32 on the other, which is the bore of the 
indexing chuck(it does not have a morse taper built into it, as i had 
thought)...get everything in place and aligned, tack weld the indexer to 
the faceplate, remove the assembly from the headstock by simply unscrewing 
it and finish the mounting by drilling and tapping holes threw the 
faceplate into the back of the chuck...then grind away the tack 
welds...this is so i can separate the faceplate and indexing chuck in the 
future if i have to...i can then screw the indexer onto the headstock like 
it is an accessory piece...unscrew it and the headstock is exactly like it 
was before, with no modifications...about the only issues i can see is the 
fact that the entire assembly will protrude from the end of the headstock 
more than i thought(about 5) and the unit will have a bit of weight to it( 
i'll guess and say at least 16 lbs.!...yikes!)...although i will probably 
reduce the weight of the indexer a good amount by milling/cutting/grinding 
as much as i can, since a lot of it is not necessary...don't have the part 
# of the indexer with me now but look in the section that has rotary 
tables...work resumes on monday and will certainly post photos and give an 
update...your comments and suggestions are welcome...thanks...joe

On Friday, May 16, 2014 8:31:48 PM UTC-4, Tim wrote:

  
 Did this chuck work?  I can't find it on Grizzly's site.  What's the part 
 number or link?  My only concern is what's the swing of the whole piece and 
 does it need a drawbar to stay in place?  The legacy is not designed to 
 pound a 2mt object into the headstock.  You have to be nice to the socket 
 :-).
  
 -Tim
  

 - Original Message - 
 *From:* 'joe biunno' via Legacy Ornamental Mills javascript: 
 *To:* legacy-orna...@googlegroups.com javascript: 
 *Sent:* Wednesday, May 14, 2014 1:49 PM
 *Subject:* Re: time for a question or two..

 @ cole...but what if you want to back out that 1 router bit a bit because 
 it better suits the finished look you are trying to achieve?...let's say to 
 7/8...the whole mathematics thing is not usable...i found a grizzly piece 
 that i think will be a nice add-on piece to the legacy and let you index to 
 any cut you want...any repeat from 1 to 360...it will be here in my shop 
 tomorrow and i will begin the not-to-difficult process to modify it to fit 
 the legacy...see attachment...there are 15 degree indents built into the 
 chuck(24 divisions)...the chuck is 3 in diameter...and it has a #2 morse 
 taper...should be interesting if i can pull this off...thanks for the 
 reply...joe

 On Wednesday, May 14, 2014 4:18:37 PM UTC-4, cole wrote: 

 You move the router the diameter of the bit. Say you have a 1 in. rope 
 bit ,you move 1 in. forward or back it does not matter reengage the 
 router so you can crank it back to the original starting position. you 
 will automatically be ready to do the next start on your twist. 

 On Wed, May 14, 2014 at 4:09 PM, 'joe biunno' via Legacy Ornamental 
 Mills legacy-orna...@googlegroups.com wrote: 
  first photo shows the headstock on the outboard side...the machine 
  originally had a two gear set up...one at 12 o'clock and the other at 6 
  o'clock...the gear positions were not movable so there were only a few 
 gears 
  available, and thus, only a few pitches...the bottom gear is what drove 
 the 
  workpiece...the top gear has a spider gear on the inboard side which 
 meshes 
  with another spider gear which is connected to that horizontal shaft 
 that 
  goes from front to back(photos to follow in another post)...the shaft 
 is 
  attached to two chain sprockets...one drives the router platform, the 
 other 
  is part of a dc drive...the third shaft at the 9 o'clock position is 
 one 
  that we added...this add on gave us many more pitches to work with by 
 adding 
  a third gear into the mix...but we also had to have some adjustability, 
 so 
  the 6 o'clock gear is movable...in the second picture you can see the 
 two 
  adjustment bolts...but even with this adjustment and the low accuracy 
 which 
  the gears are made from, causes serious backlash issuesand then 
 factor 
  in the backlash of the spider gears...another improvement we made was 
 the 
  adding ball bearings...all rotaring shafts had bronze, sleeve bearings 
 that 
  quickly egged out...so we set up the ball bearings and holders and 
 welded 
  

Re: time for a question or two......

2014-05-16 Thread Tim Krause
16lbs is a lot of extra weight, but your headstock can easily take it.  I don't 
like the idea that it's unbalanced.  Grinding away a $200 fixture really makes 
my mind go crazy.   I would think you could fabricate something much smaller in 
your shop.  In fact it's something I've given quite a bit of thought to in the 
past and started on an idea that I did not follow through with.  It was a disk 
with 24 holes in it.  The idea was to mount the disk to the stock.  The 
headstock had a locating pin in the center and that fit one of the holes in the 
disk.  To change the index you open up the tailstock and rotate the work to 
your next index.  I don't think I ever showed the group that one. 

-Tim

  - Original Message - 
  From: 'joe biunno' via Legacy Ornamental Mills 
  To: legacy-ornamental-mills@googlegroups.com 
  Sent: Friday, May 16, 2014 6:22 PM
  Subject: Re: time for a question or two..


  here's an update tim...got the chuck today, a day later than i 
anticipated...the idea is to get a 6 faceplate(here monday) with a 1-8 
thread...screw the faceplate onto the headstock...also setting up a 1 shaft 
collar so the faceplate can never unscrew when in use...this will be welded to 
the back of the faceplate, in a similiar set up of legacy's double shaft collar 
lock...a lot of these pieces are from mcmaster-carr...also purchased a #2 morse 
taper collet that has a 1/2 bore...i have already turned a piece of brass to 
use as an alignment pin,,,1/2 on one side and 19/32 on the other, which is 
the bore of the indexing chuck(it does not have a morse taper built into it, as 
i had thought)...get everything in place and aligned, tack weld the indexer to 
the faceplate, remove the assembly from the headstock by simply unscrewing it 
and finish the mounting by drilling and tapping holes threw the faceplate into 
the back of the chuck...then grind away the tack welds...this is so i can 
separate the faceplate and indexing chuck in the future if i have to...i can 
then screw the indexer onto the headstock like it is an accessory 
piece...unscrew it and the headstock is exactly like it was before, with no 
modifications...about the only issues i can see is the fact that the entire 
assembly will protrude from the end of the headstock more than i thought(about 
5) and the unit will have a bit of weight to it( i'll guess and say at least 
16 lbs.!...yikes!)...although i will probably reduce the weight of the indexer 
a good amount by milling/cutting/grinding as much as i can, since a lot of it 
is not necessary...don't have the part # of the indexer with me now but look in 
the section that has rotary tables...work resumes on monday and will certainly 
post photos and give an update...your comments and suggestions are 
welcome...thanks...joe

  On Friday, May 16, 2014 8:31:48 PM UTC-4, Tim wrote:
 
Did this chuck work?  I can't find it on Grizzly's site.  What's the part 
number or link?  My only concern is what's the swing of the whole piece and 
does it need a drawbar to stay in place?  The legacy is not designed to pound a 
2mt object into the headstock.  You have to be nice to the socket :-).

-Tim

  - Original Message - 
  From: 'joe biunno' via Legacy Ornamental Mills 
  To: legacy-orna...@googlegroups.com 
  Sent: Wednesday, May 14, 2014 1:49 PM
  Subject: Re: time for a question or two..


  @ cole...but what if you want to back out that 1 router bit a bit 
because it better suits the finished look you are trying to achieve?...let's 
say to 7/8...the whole mathematics thing is not usable...i found a grizzly 
piece that i think will be a nice add-on piece to the legacy and let you index 
to any cut you want...any repeat from 1 to 360...it will be here in my shop 
tomorrow and i will begin the not-to-difficult process to modify it to fit the 
legacy...see attachment...there are 15 degree indents built into the chuck(24 
divisions)...the chuck is 3 in diameter...and it has a #2 morse taper...should 
be interesting if i can pull this off...thanks for the reply...joe

  On Wednesday, May 14, 2014 4:18:37 PM UTC-4, cole wrote: 
You move the router the diameter of the bit. Say you have a 1 in. rope 
bit ,you move 1 in. forward or back it does not matter reengage the 
router so you can crank it back to the original starting position. you 
will automatically be ready to do the next start on your twist. 

On Wed, May 14, 2014 at 4:09 PM, 'joe biunno' via Legacy Ornamental 
Mills legacy-orna...@googlegroups.com wrote: 
 first photo shows the headstock on the outboard side...the machine 
 originally had a two gear set up...one at 12 o'clock and the other at 
6 
 o'clock...the gear positions were not movable so there were only a 
few gears 
 available, and thus, only a few pitches...the bottom gear is what 
drove the 
 workpiece...the top gear has a spider gear on 

Re: time for a question or two......

2014-05-16 Thread 'joe biunno' via Legacy Ornamental Mills
 i like the idea you came up with...never would have thought to back out 
the tailstock!...that is slick...going to ponder that a bit...also forgot 
to mention what a help it is to have so many extra parts from the second 
legacy machine...all the work i am doing now i am doing on my bench since i 
have the exact same headstock left over from the donor machine...the cross 
piece with the bearings and threaded piece all intact as i separated it 
from the rails...it is making this job quite a bit easier...as far as 
alternate ideas, i was considering butchering the set up from the killinger 
and modifying that piece to do the job,which sounds like what you were 
suggesting with the indexing plate... but that would make the killinger 
useless and i am not ready to do that...i might find a dedicated use for 
the killinger machine...i can't imagine the set up being unbalanced would 
create a problem...with the RPM during spiraling work being so low, i would 
guess it would not trow the workpiece off center...but it certainly 
warrants concern, now that you mentioned it...i'll just have to cross my 
fingers and hope the machine gods save my ass on that!...LOL...again, 
thanks...joe
On Friday, May 16, 2014 9:33:42 PM UTC-4, Tim wrote:

  
 16lbs is a lot of extra weight, but your headstock can easily take it.  I 
 don't like the idea that it's unbalanced.  Grinding away a $200 fixture 
 really makes my mind go crazy.   I would think you could fabricate 
 something much smaller in your shop.  In fact it's something I've given 
 quite a bit of thought to in the past and started on an idea that I did not 
 follow through with.  It was a disk with 24 holes in it.  The idea was to 
 mount the disk to the stock.  The headstock had a locating pin in the 
 center and that fit one of the holes in the disk.  To change the index you 
 open up the tailstock and rotate the work to your next index.  I don't 
 think I ever showed the group that one. 
  
 -Tim
  

 - Original Message - 
 *From:* 'joe biunno' via Legacy Ornamental Mills javascript: 
 *To:* legacy-orna...@googlegroups.com javascript: 
 *Sent:* Friday, May 16, 2014 6:22 PM
 *Subject:* Re: time for a question or two..

 here's an update tim...got the chuck today, a day later than i 
 anticipated...the idea is to get a 6 faceplate(here monday) with a 1-8 
 thread...screw the faceplate onto the headstock...also setting up a 1 
 shaft collar so the faceplate can never unscrew when in use...this will be 
 welded to the back of the faceplate, in a similiar set up of legacy's 
 double shaft collar lock...a lot of these pieces are from 
 mcmaster-carr...also purchased a #2 morse taper collet that has a 1/2 
 bore...i have already turned a piece of brass to use as an alignment 
 pin,,,1/2 on one side and 19/32 on the other, which is the bore of the 
 indexing chuck(it does not have a morse taper built into it, as i had 
 thought)...get everything in place and aligned, tack weld the indexer to 
 the faceplate, remove the assembly from the headstock by simply unscrewing 
 it and finish the mounting by drilling and tapping holes threw the 
 faceplate into the back of the chuck...then grind away the tack 
 welds...this is so i can separate the faceplate and indexing chuck in the 
 future if i have to...i can then screw the indexer onto the headstock like 
 it is an accessory piece...unscrew it and the headstock is exactly like it 
 was before, with no modifications...about the only issues i can see is the 
 fact that the entire assembly will protrude from the end of the headstock 
 more than i thought(about 5) and the unit will have a bit of weight to it( 
 i'll guess and say at least 16 lbs.!...yikes!)...although i will probably 
 reduce the weight of the indexer a good amount by milling/cutting/grinding 
 as much as i can, since a lot of it is not necessary...don't have the part 
 # of the indexer with me now but look in the section that has rotary 
 tables...work resumes on monday and will certainly post photos and give an 
 update...your comments and suggestions are welcome...thanks...joe

 On Friday, May 16, 2014 8:31:48 PM UTC-4, Tim wrote: 

  
 Did this chuck work?  I can't find it on Grizzly's site.  What's the part 
 number or link?  My only concern is what's the swing of the whole piece and 
 does it need a drawbar to stay in place?  The legacy is not designed to 
 pound a 2mt object into the headstock.  You have to be nice to the socket 
 :-).
  
 -Tim
  

 - Original Message - 
 *From:* 'joe biunno' via Legacy Ornamental Mills 
 *To:* legacy-orna...@googlegroups.com 
 *Sent:* Wednesday, May 14, 2014 1:49 PM
 *Subject:* Re: time for a question or two..

 @ cole...but what if you want to back out that 1 router bit a bit 
 because it better suits the finished look you are trying to 
 achieve?...let's say to 7/8...the whole mathematics thing is not 
 usable...i found a grizzly piece that i think will be a nice add-on piece 
 to the legacy and 

Re: gear question

2014-05-16 Thread 'joe biunno' via Legacy Ornamental Mills

thanks for the input guys...sounds logical to me...i'll just put those 
gears with the woodchuck as i have them already on the later legacy 
machine...joe
On Friday, May 16, 2014 6:50:50 PM UTC-4, Curtis wrote:

 Hello everyone.
 Tim on my 1000 It came with the old small teeth on my gears, and a few 
 years latter  I bought a X-2 gear set and the .25 gear sets which have 
 large teeth, so I have both kind in question, I don't find any difference 
 between the two, as far as pitches or ...?  but as you said the large 
 socket of the duplex gear will collect wood chips easily.( and dose need to 
 be picked out) Ive not had that problem with the older (small teeth) gears 
 sets.But on the flip-side of the conversation, I have had the smaller teeth 
 slip out of gear more easily. ( most of the time its my fault, of not 
 having the gears set right. being in a hurry.) But this have not had that 
 happened with the newer (large tooth) gears sets. (yet?)
 So as I see it, Its a crap's shoot here. Both work well, but each have its 
 own problems that need to be addressed. (or watched out for.) ;-)   
 Come-on Gears, Daddy needs to make a new pair of shoes!  ( please excuse 
 the play on words, You know Crap's shoot, Dice...? )
 OWell ! 
 Have a good night all.
 C.A.G.

 --
 They sound like the main drive and standard duplex gear for the old 
 woodchuck model (MA-12).  Yes Legacy made a change to the gear count during 
 the middle of the model 900's.  I don't know why, I could only guess that 
 reduced tooth count on the newer machines (larger teeth) decreased 
 manufacturing time.   88 versus 180 teeth and the larger teeth are easier 
 to maintain definition and increase laser speed. 
  
 From a user stand point it's hard to say which one is better.  Both styles 
 end up in the same destination.  On my duplex gear (large teeth) I have to 
 clean out the teeth occasionally.  Does this happen on the small teeth 
 version? 
  
 -Tim
  

 - Original Message - 
 *From:* 'joe biunno' via Legacy Ornamental Mills javascript: 
 *To:* legacy-orna...@googlegroups.com javascript: 
 *Sent:* Friday, May 16, 2014 1:38 PM
 *Subject:* gear question

 can anyone explain...i have two gears that seem a bit out of place...one 
 is 7 1/2 dia., fine tooth, rectangular hole(headstock gear) but with no 
 holes for indexing...the other gear is also 7 1/2 dia. and has the smaller 
 2 gear with four bolts bolting them together but the smaller gear is a 
 fine tooth...could this set be from a woodchuck machine, which i do 
 have?...for the record the paperwork i have says the machine was made in 
 1995 and is a model MA-12...obviously it seems legacy changed at some point 
 to that larger tooth, headstock gear meshing with the smaller, 2, large 
 tooth gear...was/is there a specific reason for the change?...is the fine 
 tooth better than the large tooth?...any opinions out there?thanks...joe

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RE: time for a question or two......

2014-05-16 Thread Bill Bulkeley
Now that’s a neat idea Tim you could have different plates with different 
numbers of holes for different indexes.

Bill

 

From: legacy-ornamental-mills@googlegroups.com 
[mailto:legacy-ornamental-mills@googlegroups.com] On Behalf Of Tim Krause
Sent: Saturday, 17 May 2014 11:34 AM
To: legacy-ornamental-mills@googlegroups.com
Subject: Re: time for a question or two..

 

16lbs is a lot of extra weight, but your headstock can easily take it.  I don't 
like the idea that it's unbalanced.  Grinding away a $200 fixture really makes 
my mind go crazy.   I would think you could fabricate something much smaller in 
your shop.  In fact it's something I've given quite a bit of thought to in the 
past and started on an idea that I did not follow through with.  It was a disk 
with 24 holes in it.  The idea was to mount the disk to the stock.  The 
headstock had a locating pin in the center and that fit one of the holes in the 
disk.  To change the index you open up the tailstock and rotate the work to 
your next index.  I don't think I ever showed the group that one. 

 

-Tim

 

- Original Message - 

From: 'joe biunno' via Legacy Ornamental Mills 
mailto:legacy-ornamental-mills@googlegroups.com  

To: legacy-ornamental-mills@googlegroups.com 

Sent: Friday, May 16, 2014 6:22 PM

Subject: Re: time for a question or two..

 

here's an update tim...got the chuck today, a day later than i 
anticipated...the idea is to get a 6 faceplate(here monday) with a 1-8 
thread...screw the faceplate onto the headstock...also setting up a 1 shaft 
collar so the faceplate can never unscrew when in use...this will be welded to 
the back of the faceplate, in a similiar set up of legacy's double shaft collar 
lock...a lot of these pieces are from mcmaster-carr...also purchased a #2 morse 
taper collet that has a 1/2 bore...i have already turned a piece of brass to 
use as an alignment pin,,,1/2 on one side and 19/32 on the other, which is 
the bore of the indexing chuck(it does not have a morse taper built into it, as 
i had thought)...get everything in place and aligned, tack weld the indexer to 
the faceplate, remove the assembly from the headstock by simply unscrewing it 
and finish the mounting by drilling and tapping holes threw the faceplate into 
the back of the chuck...then grind away the tack welds...this is so i can 
separate the faceplate and indexing chuck in the future if i have to...i can 
then screw the indexer onto the headstock like it is an accessory 
piece...unscrew it and the headstock is exactly like it was before, with no 
modifications...about the only issues i can see is the fact that the entire 
assembly will protrude from the end of the headstock more than i thought(about 
5) and the unit will have a bit of weight to it( i'll guess and say at least 
16 lbs.!...yikes!)...although i will probably reduce the weight of the indexer 
a good amount by milling/cutting/grinding as much as i can, since a lot of it 
is not necessary...don't have the part # of the indexer with me now but look in 
the section that has rotary tables...work resumes on monday and will certainly 
post photos and give an update...your comments and suggestions are 
welcome...thanks...joe

On Friday, May 16, 2014 8:31:48 PM UTC-4, Tim wrote: 

 

Did this chuck work?  I can't find it on Grizzly's site.  What's the part 
number or link?  My only concern is what's the swing of the whole piece and 
does it need a drawbar to stay in place?  The legacy is not designed to pound a 
2mt object into the headstock.  You have to be nice to the socket :-).

 

-Tim

 

- Original Message - 

From: 'joe biunno' via Legacy Ornamental Mills javascript:  

To: legacy-orna...@googlegroups.com javascript:  

Sent: Wednesday, May 14, 2014 1:49 PM

Subject: Re: time for a question or two..

 

@ cole...but what if you want to back out that 1 router bit a bit because it 
better suits the finished look you are trying to achieve?...let's say to 
7/8...the whole mathematics thing is not usable...i found a grizzly piece that 
i think will be a nice add-on piece to the legacy and let you index to any cut 
you want...any repeat from 1 to 360...it will be here in my shop tomorrow and i 
will begin the not-to-difficult process to modify it to fit the legacy...see 
attachment...there are 15 degree indents built into the chuck(24 
divisions)...the chuck is 3 in diameter...and it has a #2 morse taper...should 
be interesting if i can pull this off...thanks for the reply...joe

On Wednesday, May 14, 2014 4:18:37 PM UTC-4, cole wrote: 

You move the router the diameter of the bit. Say you have a 1 in. rope 
bit ,you move 1 in. forward or back it does not matter reengage the 
router so you can crank it back to the original starting position. you 
will automatically be ready to do the next start on your twist. 

On Wed, May 14, 2014 at 4:09 PM, 'joe biunno' via Legacy Ornamental 
Mills legacy-orna...@googlegroups.com wrote: 
 first photo shows the 

Re: legacy design kit

2014-05-16 Thread regal...@juno.com
A long time ago I made this file that covers what is in the design kit.  It is 
for the groups benefit.  I'd assume not what Bill is looking for but 
interesting. 

-Tim

  - Original Message - 
  From: mwfos...@earthlink.net 
  To: legacy-ornamental-mills@googlegroups.com 
  Sent: Monday, May 12, 2014 1:34 PM
  Subject: Re: legacy design kit


Mike,
Yes, I am interested in getting a set of the Magnate Legacy Ornamental Mill 
router bit templates.
I'm not in a hurry - so give The Group a  bit of time to reply back to you 
on this.  I assume you have a set of the Originals?  I have a couple sheets 
of the rectangular grid - unfortunately, none of the round sheets.  I was 
thinking I could probably take one of my sheets to a printing shop and have 
then produce a couple tablets of the graph paper. (Or better yet a Community 
College where they teach printing - could be a project for a student.  That 
way it would cost less.)
Do you have an Epilogue laser cutter?  
Thanks for the offer.
Mac

-
-Original Message- 
From: mike 
Sent: May 12, 2014 3:01 PM 
To: legacy-ornamental-mills@googlegroups.com 
Subject: Re: legacy design kit 

I attached the router bit profile dxf file, I can make the templates out of 
1/8in plexiglass if anybody is interested let me know.

On Sunday, May 11, 2014 11:35:53 PM UTC-5, aussiman wrote:

 Has anybody out there got the sheets with all the router bit shapes and 
 numbers of the bits on it that comes with the legacy design kit .my kit I 
 got second hand doesn’t have this sheet and I would like to get one again 

 Not the plastic sheets the paper ones 

 If so could someone scan it and either post it here or email it to me

 I started to design some stair balustrades and found out I didn’t have it

 I have to keep going to the router cupboard to check if I have the bits 
 I’m tracing and the number on them it’s a pain 

 Bill


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