Re: [MBZ] OM603 fan clutch

2013-05-19 Thread Brian Toscano
Looks like the pulley holder for the 603.



On Wed, May 15, 2013 at 10:01 PM, Craig diese...@pisquared.net wrote:

 On Wed, 15 May 2013 12:39:20 -0400 Dan Penoff d...@penoff.com wrote:

  I'm talking about my S500, so that is the M119.
 
  Is there a place for a pin or something to lock the pulley?

 Dan,

 I have attached section 20-3120 of the CD manual.

 On the M119, there apparently is no place for a pin or something to lock
 the pulley like on the M104.

 Instead a special tool, 603 589 00 40 00, is slipped over the edge of the
 fan pulley and the serpentine belt. The same tool is used for the M119 in
 the 124, the 129, and the 140. The M119 in the 210 is different.

 The section for the 140 is on page 3 of the attached file.
 The special tools are shown on page 4 of the attached file.


 Craig

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Re: [MBZ] OM603 fan clutch

2013-05-19 Thread John Reames
Iirc Baum makes one of them, and El Paso tools (Baum?) sells them on eBay from 
time to time, ~40 or so.

--
John W Reames
jream...@verizon.net
Home: +14106646986
Mobile: +14437915905

On May 16, 2013, at 0:01, Craig diese...@pisquared.net wrote:

 On Wed, 15 May 2013 12:39:20 -0400 Dan Penoff d...@penoff.com wrote:
 
 I'm talking about my S500, so that is the M119.
 
 Is there a place for a pin or something to lock the pulley?
 
 Dan,
 
 I have attached section 20-3120 of the CD manual.
 
 On the M119, there apparently is no place for a pin or something to lock
 the pulley like on the M104.
 
 Instead a special tool, 603 589 00 40 00, is slipped over the edge of the
 fan pulley and the serpentine belt. The same tool is used for the M119 in
 the 124, the 129, and the 140. The M119 in the 210 is different.
 
 The section for the 140 is on page 3 of the attached file.
 The special tools are shown on page 4 of the attached file.
 
 
 Craig
 20-3120.pdf
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Re: [MBZ] OM603 fan clutch

2013-05-19 Thread Dan Penoff
Thanks, Craig.

Something occurred to me on this:

Is the bolt that holds the fan clutch to the water pump right hand or left hand 
thread?

If it's left hand I wasn't turning in the correct direction considering 
that the rated torque is only 10 nm for this fastener, I should have been able 
to break it loose easily.

scratching head


Dan


On May 16, 2013, at 12:01 AM, Craig wrote:

 On Wed, 15 May 2013 12:39:20 -0400 Dan Penoff d...@penoff.com wrote:
 
 I'm talking about my S500, so that is the M119.
 
 Is there a place for a pin or something to lock the pulley?
 
 Dan,
 
 I have attached section 20-3120 of the CD manual.
 
 On the M119, there apparently is no place for a pin or something to lock
 the pulley like on the M104.
 
 Instead a special tool, 603 589 00 40 00, is slipped over the edge of the
 fan pulley and the serpentine belt. The same tool is used for the M119 in
 the 124, the 129, and the 140. The M119 in the 210 is different.
 
 The section for the 140 is on page 3 of the attached file.
 The special tools are shown on page 4 of the attached file.
 
 
 Craig
 20-3120.pdf


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Re: [MBZ] OM603 fan clutch

2013-05-15 Thread Dan Penoff
I wanted to check and top off the oil in my fan clutch if necessary, but I 
simply could not loosen the Allen head bolt that goes through it. I had no 
problem holding it in place, but I just couldn't get enough torque on the 
little devil to break it loose.

If anyone has a suggestion on how to accomplish this, I'm all ears.

Dan

On May 14, 2013, at 11:21 PM, Peter Frederick psf...@earthlink.net wrote:

 Yes, just take the bolt out of the center.  If you loosen the belt (easy on a 
 603) you can tell if  the water pump is bad.  Usually leaks if the bearings 
 are out of it though.
 
 If the fan clutch rattles, replace it.
 
 Peter
 
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Re: [MBZ] OM603 fan clutch

2013-05-15 Thread Dieselhead
I wanted to check and top off the oil in my fan clutch if necessary, 
but I simply could not loosen the Allen head bolt that goes through 
it. I had no problem holding it in place, but I just couldn't get 
enough torque on the little devil to break it loose.


If anyone has a suggestion on how to accomplish this, I'm all ears.

Dan


I cut off an old tie rod where it was crimped in a hex inside the tie 
rod end.  That just fit over my long handle allen 8mm.  That gives 
you a handle that extends above the radiator top.  Stick the allen 
in the bolt and whack the end of the tierod with a 4 lb hammer.  It 
makes a mexican impact wrench that fits in the restricted space.


HF sells a fan tool that is a couple feet long with a 3/8 socket 
drive.  If you have a very short 3/8 drive 8mm allen socket, you can 
use that tool.  You can make your own allen extension some other way 
too.  2' of 1/4 pipe and duct tape?


Otherwise you can take out the radiator and condensor and fans and 
have at it with a real impact wrench.


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Re: [MBZ] OM603 fan clutch

2013-05-15 Thread Dan Penoff
My problem was keeping the fan from turning. I had a piece of steel that I 
fashioned for holding it, but trying to hold it and apply pressure to the 
extension holding the Allen wrench and keeping it square so it wouldn't come 
out and round off the bolt proved difficult.

If I had a way of bracing the piece holding the fan against something immovable 
I would be in business.

Dan

On May 15, 2013, at 10:19 AM, Dieselhead 126die...@gmail.com wrote:

 I wanted to check and top off the oil in my fan clutch if necessary, but I 
 simply could not loosen the Allen head bolt that goes through it. I had no 
 problem holding it in place, but I just couldn't get enough torque on the 
 little devil to break it loose.
 
 If anyone has a suggestion on how to accomplish this, I'm all ears.
 
 Dan
 
 I cut off an old tie rod where it was crimped in a hex inside the tie rod 
 end.  That just fit over my long handle allen 8mm.  That gives you a handle 
 that extends above the radiator top.  Stick the allen in the bolt and whack 
 the end of the tierod with a 4 lb hammer.  It makes a mexican impact wrench 
 that fits in the restricted space.
 
 HF sells a fan tool that is a couple feet long with a 3/8 socket drive.  If 
 you have a very short 3/8 drive 8mm allen socket, you can use that tool.  You 
 can make your own allen extension some other way too.  2' of 1/4 pipe and 
 duct tape?
 
 Otherwise you can take out the radiator and condensor and fans and have at it 
 with a real impact wrench.
 
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Re: [MBZ] OM603 fan clutch

2013-05-15 Thread Craig
On Wed, 15 May 2013 10:44:50 -0400 Dan Penoff d...@penoff.com wrote:

 My problem was keeping the fan from turning. I had a piece of steel
 that I fashioned for holding it, but trying to hold it and apply
 pressure to the extension holding the Allen wrench and keeping it
 square so it wouldn't come out and round off the bolt proved difficult.
 
 If I had a way of bracing the piece holding the fan against something
 immovable I would be in business.

On the E320, there is provision for putting a special tool in the back of
the fan pulley to keep things from turning. I jury-rigged said special
tool with an Allen wrench.

Does the diesel not have similar?


Craig

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Re: [MBZ] OM603 fan clutch

2013-05-15 Thread Dan Penoff
I'm talking about my S500, so that is the M119.

Is there a place for a pin or something to lock the pulley?

Dan

Sent from my iPad

On May 15, 2013, at 11:16 AM, Craig diese...@pisquared.net wrote:

 On Wed, 15 May 2013 10:44:50 -0400 Dan Penoff d...@penoff.com wrote:
 
 My problem was keeping the fan from turning. I had a piece of steel
 that I fashioned for holding it, but trying to hold it and apply
 pressure to the extension holding the Allen wrench and keeping it
 square so it wouldn't come out and round off the bolt proved difficult.
 
 If I had a way of bracing the piece holding the fan against something
 immovable I would be in business.
 
 On the E320, there is provision for putting a special tool in the back of
 the fan pulley to keep things from turning. I jury-rigged said special
 tool with an Allen wrench.
 
 Does the diesel not have similar?
 
 
 Craig
 
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[MBZ] OM603 fan clutch

2013-05-14 Thread Dieselhead

Alles,

The fan on one of my 603s is getting noisy.  I found a clutch and fan 
from an M104 3 Liter gasser.  I am wondering if the fan and clutch 
will work reasonably well on the 3 liter Diesel.  That is Q1.


The second question is:  Is it possible to replace the bearings on 
the fan clutch?  I seem to remember a link to an article where 
someone did this.  I know several of you have replaced the fluid in 
the clutch.


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Re: [MBZ] OM603 fan clutch

2013-05-14 Thread Peter Frederick
Nope, totally different design.  If a replacement clutch doesn't fix  
the noise, you have a bad water pump, as the fan attaches to the water  
pump on the diesels.  On the gassers, it's sitting on a bearing, water  
pump is on the other side.


Peter

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Re: [MBZ] OM603 fan clutch

2013-05-14 Thread Craig
On Tue, 14 May 2013 22:03:58 -0500 Peter Frederick psf...@earthlink.net
wrote:

 Nope, totally different design.  If a replacement clutch doesn't fix  
 the noise, you have a bad water pump, as the fan attaches to the water  
 pump on the diesels.  On the gassers, it's sitting on a bearing, water  
 pump is on the other side.

Is it possible to remove the clutch and fan, leaving only the water pump,
so you can run the engine and see if the water pump is the problem?


Craig

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Re: [MBZ] OM603 fan clutch

2013-05-14 Thread Peter Frederick
Yes, just take the bolt out of the center.  If you loosen the belt  
(easy on a 603) you can tell if  the water pump is bad.  Usually leaks  
if the bearings are out of it though.


If the fan clutch rattles, replace it.

Peter

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Re: [MBZ] OM603 fan clutch

2013-05-14 Thread Dieselhead

On Tue, 14 May 2013 22:03:58 -0500 Peter Frederick psf...@earthlink.net
wrote:

 Nope, totally different design.  If a replacement clutch doesn't fix 
 the noise, you have a bad water pump, as the fan attaches to the water 
 pump on the diesels.  On the gassers, it's sitting on a bearing, water 
 pump is on the other side.


Is it possible to remove the clutch and fan, leaving only the water pump,
so you can run the engine and see if the water pump is the problem?

Craig


Done.  It is the fan.  Don't want it to go through the radiator...

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Re: [MBZ] OM603 fan clutch

2013-05-14 Thread Jim Cathey

Is it possible to replace the bearings on the fan clutch?


I did on a 450 engine's clutch that is now in the Frankenheap.
It looked particularly rebuildable, which is why I dug into it.
After I finished I figured out that it was not thermostatic,
and only RPM-driven.  Not really what I wanted.

http://userweb.windwireless.net/~jimc/frankenheap.html#8Mar2012

-- Jim



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Re: [MBZ] OM603 fan clutch

2013-05-14 Thread Craig
On Tue, 14 May 2013 22:36:04 -0500 Dieselhead 126die...@gmail.com wrote:

 Is it possible to remove the clutch and fan, leaving only the water
 pump, so you can run the engine and see if the water pump is the
 problem?
 
 Craig
 
 Done.  It is the fan.  Don't want it to go through the radiator...

That is a very good thing to keep from happening!


Craig

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