Re: [MBZ] 82 300D-T running hot after acid flush (update)

2006-04-10 Thread John Berryman


On Apr 10, 2006, at 10:47 AM, [EMAIL PROTECTED] wrote:

First, thanks again to all the commented on this problem, lots of  
valuable insight.


Bottom line, it is running fine now.  I opened up the thermostat  
housing, the radiator plug, the plug to the engine block, hoses to  
and from the heator core and removed the resevoir cap and ran  
gallons and gallons of water through it.  It produced a lot of rust  
and crud from the acid flush and I am guessing that this must have  
been slowing things down.  Filled it up with Zerex G-05 and it is  
now running cooler than ever by about 10-15 degress.


Thanks,

Dan Elliott


Great news.

Johnny B.
I Mac Therefore I am



Re: [MBZ] 82 300D-T running hot after acid flush

2006-04-05 Thread Jim Cathey
I will look into that.  I should mention that when I replaced the 
radiator hoses, rubber right ? They had a layer of rust in there.  I 
think there is a ton of rust in this engine.  What is the routine for 
getting rid of all of this ?  Is one acid flush typically enough ?  
What about using a Prestone product instead of the citric acid method > ?


I didn't think the citric acid did much for rust, but was very
effective on the mineral deposits and metal salts (aluminum corrosion)
that can build up and are particularly good insulators.  But I don't
really know.  The one time I knew I needed to use the acid flush was
on a 603, and it had visible white chunks inside the cooling passages.
Worked.

-- Jim




Re: [MBZ] 82 300D-T running hot after acid flush

2006-04-05 Thread Rick Knoble
I will look into that.  I should mention that when I replaced the radiator 
hoses, rubber right ? They had a layer of rust in there.  I think there is 
a ton of rust in this engine.  What is the routine for getting rid of all 
of this ?  Is one acid flush typically enough ?  What about using a 
Prestone product instead of the citric acid method ?


On the subject of the radiator, do you ever replace them when they are not 
leaking but because they have correded inside or have deposits within them 
that can't be removed ?


Here is what Mercedes has to say about it

http://mb.braingears.com/123_DISK2/program/Engine/617/20-015.pdf

http://mb.braingears.com/123_DISK2/program/engine_82_do.htm

Rick Knoble
'85 300 CD
'87 190 DT 



Re: [MBZ] 82 300D-T running hot after acid flush

2006-04-05 Thread John Berryman


On Apr 5, 2006, at 9:14 AM, [EMAIL PROTECTED] wrote:


Johnny B. said:

"Have you considered checking to see if the thermostat has junk in it
or it's stuck from a reaction to the acid flush? Are your belts  
tight?"


I will look into that.  I should mention that when I replaced the  
radiator hoses, rubber right ? They had a layer of rust in there.   
I think there is a ton of rust in this engine.  What is the routine  
for getting rid of all of this ?  Is one acid flush typically  
enough ?  What about using a Prestone product instead of the citric  
acid method ?


	Pulling the water jacket drain plug may help. all you can do is keep  
flushing and rinsing until you're satisfied that its clean.


On the subject of the radiator, do you ever replace them when they  
are not leaking but because they have correded inside or have  
deposits within them that can't be removed ?


	Sure, a plugged radiator could be replaced and some send them in for  
disassembly and cleaning too.


Thanks,

Dan Elliott


Johnny B.
I Mac Therefore I am



Re: [MBZ] 82 300D-T running hot after acid flush

2006-04-05 Thread Potter, Tom E
You can have the radiator cleaned of deposits. This is often done. Any
good radiator shop should be able to do it. I think I paid about $50 to
have mine cleaned a few years ago.

The old standby cooling system cleaner from years ago was DuPont No. 7.
It would really REALLY clean the system. God only knows what it did to
the metal, seals, and gaskets. I don't think you can even buy it
anymore. With the alloys in the new engines, I would not recommend it
anyway.


Tom Potter

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of [EMAIL PROTECTED]
Sent: Wednesday, April 05, 2006 8:14 AM
To: [EMAIL PROTECTED]
Subject: Re: [MBZ] 82 300D-T running hot after acid flush

Johnny B. said:
 
"Have you considered checking to see if the thermostat has junk in it  
or it's stuck from a reaction to the acid flush? Are your belts tight?"
 
I will look into that.  I should mention that when I replaced the
radiator hoses, rubber right ? They had a layer of rust in there.  I
think there is a ton of rust in this engine.  What is the routine for
getting rid of all of this ?  Is one acid flush typically enough ?  What
about using a Prestone product instead of the citric acid method ?  
 
On the subject of the radiator, do you ever replace them when they are
not leaking but because they have correded inside or have deposits
within them that can't be removed ?
 
Thanks,
 
Dan Elliott
82 300D-T 93kmi

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Re: [MBZ] 82 300D-T running hot after acid flush

2006-04-05 Thread dieselbenz24
Johnny B. said:
 
"Have you considered checking to see if the thermostat has junk in it  
or it's stuck from a reaction to the acid flush? Are your belts tight?"
 
I will look into that.  I should mention that when I replaced the radiator 
hoses, rubber right ? They had a layer of rust in there.  I think there is a 
ton of rust in this engine.  What is the routine for getting rid of all of this 
?  Is one acid flush typically enough ?  What about using a Prestone product 
instead of the citric acid method ?  
 
On the subject of the radiator, do you ever replace them when they are not 
leaking but because they have correded inside or have deposits within them that 
can't be removed ?
 
Thanks,
 
Dan Elliott
82 300D-T 93kmi

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Re: [MBZ] 82 300D-T running hot after acid flush

2006-04-04 Thread John Berryman


On Apr 4, 2006, at 4:21 PM, [EMAIL PROTECTED] wrote:

1. checking the weep hole on the water pump and the sound of the  
water pump and
2. Checking that the small tube that sends coolant to the head is  
clear.


I think I will also check the connection of the temp sensor.

Thanks to everyone that replied for the many valuable insights.

Dan Elliott


	Have you considered checking to see if the thermostat has junk in it  
or it's stuck from a reaction to the acid flush? Are your belts tight?


Johnny B.
I Mac Therefore I am



Re: [MBZ] 82 300D-T running hot after acid flush

2006-04-04 Thread dieselbenz24
Marshall Wrote:
 
"The most usual cause of what you describe is a BIG air bubble in the 
cooling system. Did you have the heater heat on full when filling the 
system? Did you finally fill the system thru the top radiator hose? That 
allows air to be expelled when nothing else works."
 
I did not do the things that you mentioned but I drove it for nearly 3 hours 
over the course of a few days at highway speed sometimes for up to 30 minutes 
with no problems until now.  Would an air bubble suddenly cause this ? Not 
sure.  Seems to me that something like that might happen right away.
 
I will try to do the things that you mention above as well as:
 
1. checking the weep hole on the water pump and the sound of the water pump and 
2. Checking that the small tube that sends coolant to the head is clear.  
 
I think I will also check the connection of the temp sensor.
 
Thanks to everyone that replied for the many valuable insights.
 
Dan Elliott
82 300D-T 93kmi

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Re: [MBZ] 82 300D-T running hot after acid flush

2006-04-04 Thread l02turner
FYI, the water pump is not very difficult to install (nor very expensive - 
$42 from Rusty)  - remove belts, fan, and water pump - depending on things 
in the way there may be some other things to remove - and reinstall.  And 
yes, it's a good time to replace belts and hoses.


Depending on how long that one;s been in place it might make sense to 
install a new one while you control the location Vs being on the interstate 
in the middle of the night wondering if you shut it down in time before 
warping the head.  IMHO of course.


I'm surprised the acid flush didn;t instruct you to add something to 
neutralize the acid - some kind of lime solution maybe?  Flushing is fine 
but it;s a lengthy process - as you;ve discovered - and neutralizing it will 
add some protection.  Just a thought - acid flushing is not something I've 
ever done..


Good luck -

Sincerely,
Larry T ('74 911, '67 MGB, 91 300D Turbo)
A Blood Test for your oil - www.youroil.net
For Test Results http://members.rennlist.com/oil
Weber Carb Stuff http://members.rennlist.com/webercarbs
http://members.rennlist.com/my_911/Index.htm For my Paint Job Info
- Original Message - 
From: <[EMAIL PROTECTED]>

To: <[EMAIL PROTECTED]>
Sent: Tuesday, April 04, 2006 12:35 PM
Subject: Re: [MBZ] 82 300D-T running hot after acid flush


Tom Potter mentioned that I might have a blocked "u tube between head and 
water pump".  I will look into that before I start ordering parts.


The fact that my water pump is very rusty really sticks out since 
everything else is oily. That point is hard for me to get around.  And 
that the coolant has been rusty every time I have drained it for the past 
few years.


"Using water as coolant".  I was just reading the official MB manual and 
it says that you can use water as long as you use a rust inhibitor.  I am 
in the stage of the flushing process where you run the engine with water 
in it to get out the acid.  Will get back to coolant soon.


Jim Cathey Said:

"Check the temperature first, and replace the sender if it's wrong."

Where is that thing anyway ?  The reason would be that the sender costs a 
lot less than an infrared thermometer.  I think that sometimes it is 
cheaper to throw some parts at a problem.  (But lets not get 
philosophical)  What about putting a glass thermometer on the top coolant 
hose ?


Jim Cathey Said:

"A sudden change in operating temperature, everything else being the same, 
is either the sender lying or the thermostat acting up."


This is intriguing because that is what I have on my hands.  I guess I 
really need to visually inspect the weep hole to verify that it is 
leaking.  I will do that and report back. The thermostat is only about 4 
months old. I guess I should check it to make sure it is correct. Will do 
that and report back.


Dan Elliott
'82 300D-T 93kmi -grounded-

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Re: [MBZ] 82 300D-T running hot after acid flush

2006-04-04 Thread Harry Watkins
Many times an attempted flush will cause plugging in the radiator because of
loose stuff, its a delayed reaction.

My procedure it to remove the radiator, flush everything I can, forward and
reverse with a hose, including the removed radiator.  When it all looks
clear, put it back together and do the flush thing.

Harry Watkins
Newton, MS
86 SDL Silver
85 300D Euro
86 SDL Gold
81 240D manual trans

- Original Message - 
From: "Jim Cathey" <[EMAIL PROTECTED]>

> > checking the actual temperature of the head.  I am thinking I should
> > just change the sensor.
>
> Why potentially waste money?  Check the temperature first, and replace
> the sender if it's wrong.
>
> > Tom Potter said "the rust will form a mild abrasive destroying pump
> > seals" this sounds like what might have been happening for a while and
> > the acid flush just finished off the job by releasing even more rust
> > and crud.
>
> Is your pump leaking or making grinding noises?  If not, the chances of
> a water pump problem are _extremely_ small.
>
> A sudden change in operating temperature, everything else being the
> same,
> is either the sender lying or the thermostat acting up.
>
> -- Jim





Re: [MBZ] 82 300D-T running hot after acid flush

2006-04-04 Thread dieselbenz24
Tom Potter mentioned that I might have a blocked "u tube between head and water 
pump".  I will look into that before I start ordering parts.
 
The fact that my water pump is very rusty really sticks out since everything 
else is oily. That point is hard for me to get around.  And that the coolant 
has been rusty every time I have drained it for the past few years.
 
"Using water as coolant".  I was just reading the official MB manual and it 
says that you can use water as long as you use a rust inhibitor.  I am in the 
stage of the flushing process where you run the engine with water in it to get 
out the acid.  Will get back to coolant soon.
 
Jim Cathey Said:
 
"Check the temperature first, and replace the sender if it's wrong."
 
Where is that thing anyway ?  The reason would be that the sender costs a lot 
less than an infrared thermometer.  I think that sometimes it is cheaper to 
throw some parts at a problem.  (But lets not get philosophical)  What about 
putting a glass thermometer on the top coolant hose ?
 
Jim Cathey Said:
 
"A sudden change in operating temperature, everything else being the same, is 
either the sender lying or the thermostat acting up."
 
This is intriguing because that is what I have on my hands.  I guess I really 
need to visually inspect the weep hole to verify that it is leaking.  I will do 
that and report back. The thermostat is only about 4 months old. I guess I 
should check it to make sure it is correct. Will do that and report back.
 
Dan Elliott
'82 300D-T 93kmi -grounded-

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Re: [MBZ] 82 300D-T running hot after acid flush

2006-04-04 Thread Dave M.
The sensor for the dash temp gauge is a one-wire sensor, but it is
located on the side of the cylinder head between the glow plugs. If
original, it doesn't hurt to replace it, although usually when they go
bad they read low, not high. A new sensor is about $10-12 from Rusty.

The sensor you're seeing at the t-stat area is either for the EDS
(which I didn't think was used back in 1982) or it's a temp switch of
some sort. I haven't owned a W123 in a while and I forget what the
sensor up top is for.

:)

--
Dave M.
Boise, ID
1994 E500 - 95kmi  (Q-ship)
1987 300D - 263kmi (Sportline)


> --
> Date: Tue, 04 Apr 2006 11:04:12 -0400
> From: [EMAIL PROTECTED]
> Subject: Re: [MBZ] 82 300D-T running hot after acid flush
>
> >New Question:
>
> I guess the sensor is located on the top of the motor very near
> the thermostat housing with one wire attached ?



Re: [MBZ] 82 300D-T running hot after acid flush

2006-04-04 Thread Jim Cathey
checking the actual temperature of the head.  I am thinking I should 
just change the sensor.


Why potentially waste money?  Check the temperature first, and replace
the sender if it's wrong.

Tom Potter said "the rust will form a mild abrasive destroying pump 
seals" this sounds like what might have been happening for a while and 
the acid flush just finished off the job by releasing even more rust 
and crud.


Is your pump leaking or making grinding noises?  If not, the chances of
a water pump problem are _extremely_ small.

A sudden change in operating temperature, everything else being the 
same,

is either the sender lying or the thermostat acting up.

-- Jim




Re: [MBZ] 82 300D-T running hot after acid flush

2006-04-04 Thread Jim Cathey
Um, I think you found the problem - water can not cool an engine by 
itself -

you need a 50/50 blend of antifreeze / water.


Water is an excellent coolant, even better than a glycol mix.  It has
other problems however, such as corrosion, freezability, and it can boil
too easily under high heat conditions.  None are likely to be a problem
right now and for the short term.  But get some coolant in there!

-- Jim




Re: [MBZ] 82 300D-T running hot after acid flush

2006-04-04 Thread Dave M.
Just a quick note on the fan clutch. I've read a couple comments that
the fan doesn't do much at freeway speeds, where "ram air"
theoretically would cool the car. This is not correct... the fan does
a *lot* more than you think at freeway speeds. Anyone who doesn't
think so should remove their fan and go for a quick test drive in the
summertime at 55mph+. (I'd recommend you bring the fan, and tools,
with you in case you need to re-install on the side of the road.) When
I bought my car in 1997, the old fan clutch was inoperative. The new
clutch significantly reduced freeway operating temps. At low speeds,
the engine isn't spinning fast enough to make the fan do much
anyway... the radiator condition, t-stat, and electric fan are more
important at idle and low vehicle speeds.

Also remember that gas cars tend to heat up a lot at idle, while
diesels produce minimal heat at idle. Diesels tend to build heat under
load, and cool off when load is removed. I've had more than one MB or
VW diesel that would cool off at idle compared to running at freeway
speeds in *really* hot weather.

Jim's comment about a bad or plugged radiator causing a good clutch
not to engage is also important... you need good airflow through rad &
condenser fins, AND there cannot be a "cool spot" in the radiator
directly ahead of the clutch.

:)

+dm

> --------------
> Date: Tue, 4 Apr 2006 07:33:52 -0700
> Subject: Re: [MBZ] 82 300D-T running hot after acid flush
>
>
> > All that said, I'd start with the thermostat!  You did remember to
> > put it back in after the flush, right?  Is it in correctly?



Re: [MBZ] 82 300D-T running hot after acid flush

2006-04-04 Thread Dave Wakin
. The other thing I should mention is that I am using water for coolant 
right now as I track down MB Coolant.  Not sure if that would explain my 
problem.  Seems unlikely since it was working fine.


Um, I think you found the problem - water can not cool an engine by itself - 
you need a 50/50 blend of antifreeze / water.


Dave W 





Re: [MBZ] 82 300D-T running hot after acid flush

2006-04-04 Thread dieselbenz24
Thanks to all who responded! To answer a few questions:
 
Dimitri asked if I had re-checked the coolant level.  Yes I did.  It was a few 
days after the flush that this overheating happened and in that time I added 
enough to top off.  It was fine for a few days afterwards and then started 
acting up.
 
Jim Cathey asked if I remembered to put the thermostat back in, yes I did and 
it was running fine for a few days then started acting up. Also mentioned 
checking the actual temperature of the head.  I am thinking I should just 
change the sensor.
 
>New Question:
 
I guess the sensor is located on the top of the motor very near the thermostat 
housing with one wire attached ? 
 
>New Question:
 
Is the water pump difficult to change ? I was reading about it in the Haynes 
manual last night, any special tools required ?  I guess I should think about 
putting new belts on at this point ?  Any thing else while I am in there ?
 
Tom Potter said "the rust will form a mild abrasive destroying pump seals" this 
sounds like what might have been happening for a while and the acid flush just 
finished off the job by releasing even more rust and crud. The other thing I 
should mention is that I am using water for coolant right now as I track down 
MB Coolant.  Not sure if that would explain my problem.  Seems unlikely since 
it was working fine.
 
Thanks in Advance,
 
Dan Elliott
82 300D-T 93kmi -Currently Parked-
 
 
 

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Re: [MBZ] 82 300D-T running hot after acid flush

2006-04-04 Thread Potter, Tom E
One thing I forgot: the little U-tube between the head and water pump.
It could be plugged and not allowing the air to vent from the pump. I
had this happen on my 300D. Just remove it and clean it out with a wire
or some such.

Tom Potter

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Jim Cathey
Sent: Tuesday, April 04, 2006 9:34 AM
To: Mercedes Discussion List
Subject: Re: [MBZ] 82 300D-T running hot after acid flush

> All that said, I'd start with the thermostat!  You did remember to
> put it back in after the flush, right?  Is it in correctly?

Oh, and getting the air bubble out of the head can be tricky.
I backfill the block through the upper radiator hose.  Makes
a big difference.

-- Jim


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Re: [MBZ] 82 300D-T running hot after acid flush

2006-04-04 Thread Jim Cathey

All that said, I'd start with the thermostat!  You did remember to
put it back in after the flush, right?  Is it in correctly?


Oh, and getting the air bubble out of the head can be tricky.
I backfill the block through the upper radiator hose.  Makes
a big difference.

-- Jim




Re: [MBZ] 82 300D-T running hot after acid flush

2006-04-04 Thread Jim Cathey
I recently did an acid flush and the car was running fine until a few 
days after the flush.  The car now is running hotter than *before* the 
flush.


Cooling systems are difficult to diagnose.  You need a thermometer, I
use the infrared contact-less type.  First make sure the gauge is right.
(It probably is, but that's where you start.)  Measure the head 
temperature

where the sender is.  Then you check the temperature of the hose exiting
the radiator (bottom).  It should not be hugely cooler than the other
one, or it indicates that flow is compromised.  Feel the radiator 
surface

to see what its temperature gradient is.

Water pumps fail in one of two ways.  Either they leak (common), or
they stop pumping well (uncommon).  Bearings can fail, but that is
usually closely associated with leaking.

The fan clutch is difficult to diagnose, as it won't engage if the
radiator is not doing its job.  It's the hot air coming through the
radiator that makes it grab, so lots of other problems can take it
out of the picture too.  That fan is of little use at freeway speeds,
so if you're overheating there look elsewhere first.

All that said, I'd start with the thermostat!  You did remember to
put it back in after the flush, right?  Is it in correctly?

-- Jim




Re: [MBZ] 82 300D-T running hot after acid flush

2006-04-04 Thread Dimitri Seretakis
Did you re-check your coolant level?  As far as flushing out every particle of 
rust, I did that once on a 450 SEL that I owned.  This was back in the days of 
ignorance when I was using prestone flush.  I kept flushing, running the engine 
till it was hot, draining and repeated the process every day for one week until 
coolant was clear.  My chatty next door neighbor at the time warned me that if 
I was too aggressive I would destroy the water pump.  I ignored him.  3 days 
later I was driving down the interstate when I heard the tell tale grating 
noise and abrupt rise in temperature.  Pulled over and coolant was pouring out 
from behind the water pump.

"Potter, Tom E" <[EMAIL PROTECTED]> wrote:  If you have rust at the water pump 
weep hole, coolant is escaping there
(and air is possibly entering there). Change the pump.

Symptoms of a bad fan clutch are overheating when not moving over ~35
mph (in traffic) and cooling down when you get the vehicle moving over
~35 mph.

Continue flushing until the exiting coolant is no longer rusty.
Otherwise, the rust will form a mild abrasive destroying pump seals,
etc.

Tom Potter

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of [EMAIL PROTECTED]
Sent: Tuesday, April 04, 2006 6:51 AM
To: [EMAIL PROTECTED]
Subject: [MBZ] 82 300D-T running hot after acid flush

Hello All,

I recently did an acid flush and the car was running fine until a few
days after the flush. The car now is running hotter than *before* the
flush. By that I mean getting to up over 100, which it has never done
before on such short trips. Prior to this if I would drive it very hard
for a while it would get to near this temp then shortly go back to 90. I
am thinking that perhaps the flush dissolved or dislodged a bunch of
stuff that now has somehow disabled my water pump ?

The water pump is rusty at the base, not far from the weep hole, that
seems unusual since the rest of the engine seems to have a nice layer of
oil on it. I have been reading that one way to test for a bad water
pump is to hold the top radiator hose when the engine is warm and when
you release it you should feel water rushing through. I tried that but
am not sure I can feel this. The other indicator is to look at the weep
hole to check for water, I did not do this yet.

The water from the flush was very rusty, but it has been rusty every
time I have changed the coolant. A few months ago I put in a new
thermostat which helped the car run cooler. I have also read that
overheating can come from a bad fan clutch, not sure what that is or how
to test for that. I understand that I might also have a bad radiator
but I understand that one way to tell if you have a bad radiator is how
fast it drains, mine drains extremely fast, just pours out. 

Any insight would be appreciated.

Dan Elliott
82 300D-T 93kmi

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Re: [MBZ] 82 300D-T running hot after acid flush

2006-04-04 Thread Potter, Tom E
If you have rust at the water pump weep hole, coolant is escaping there
(and air is possibly entering there). Change the pump.

Symptoms of a bad fan clutch are overheating when not moving over ~35
mph (in traffic) and cooling down when you get the vehicle moving over
~35 mph.

Continue flushing until the exiting coolant is no longer rusty.
Otherwise, the rust will form a mild abrasive destroying pump seals,
etc.

Tom Potter

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of [EMAIL PROTECTED]
Sent: Tuesday, April 04, 2006 6:51 AM
To: [EMAIL PROTECTED]
Subject: [MBZ] 82 300D-T running hot after acid flush

Hello All,
 
I recently did an acid flush and the car was running fine until a few
days after the flush.  The car now is running hotter than *before* the
flush. By that I mean getting to up over 100, which it has never done
before on such short trips. Prior to this if I would drive it very hard
for a while it would get to near this temp then shortly go back to 90. I
am thinking that perhaps the flush dissolved or dislodged a bunch of
stuff that now has somehow disabled my water pump ?
 
The water pump is rusty at the base, not far from the weep hole, that
seems unusual since the rest of the engine seems to have a nice layer of
oil on it.  I have been reading that one way to test for a bad water
pump is to hold the top radiator hose when the engine is warm and when
you release it you should feel water rushing through.  I tried that but
am not sure I can feel this.  The other indicator is to look at the weep
hole to check for water, I did not do this yet.
 
The water from the flush was very rusty, but it has been rusty every
time I have changed the coolant. A few months ago I put in a new
thermostat which helped the car run cooler.  I have also read that
overheating can come from a bad fan clutch, not sure what that is or how
to test for that.  I understand that I might also have a bad radiator
but I understand that one way to tell if you have a bad radiator is how
fast it drains, mine drains extremely fast, just pours out.  
 
Any insight would be appreciated.
 
Dan Elliott
82 300D-T 93kmi

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