Re: [MBZ] horryfying discovery at EGR valve

2005-11-11 Thread Hans Neureiter
Tested the car today after valve adjustment and after all, replacing the
pressure line to the Alda.
14.86 seconds from 0 to 100km/h (Magellan GPS).
I vote for the crap being left in the manifold.

 On 11/10/05, Marshall Booth <[EMAIL PROTECTED]> wrote:
>
> Hans Neureiter wrote:
> > This morning I decided to disable the EGR. Cut an outline of the 2-bolt
> > flange to the intake manifold from some 16 ga sheet metal with 2 ea.
> 3/8"
> > holes where the bolts go. Easy enough, took 20 minutes.
> > Found that I didn't need the block plate.
> > Exactly what Dr. Booth preaches: Sooth build-up. There was no hole left
> > leading to the intake manifold. Completely packed with caked up sooth.Ijust
> > can imagine what the intake ports look like.
> > Is there a way to clean this up without removing the intake manifold and
> > head?
>
> I know of NO way to clean out the intake manifold with the manifold
> attached to the head (I've NEVER pulled the head). Despite intuition
> suggesting otherwise, I don't know of a single person that has been able
> to document even a small performance improvement. I have tried twice
> (OM602.96 & 603.96 engines) and NOTHING changed and I have reports of
> others that have extracted more than 1/4" of crude with NO measurable
> change (those were all turbo cars - both 61x and 60x). A non-turbo MIGHT
> be more sensitive (intuition again but you can see how well that's
> served me so far ;-).
>
> Marshall
> --
> Marshall Booth (who doesn't respond to unsigned questions)
> "der Dieseling Doktor" [EMAIL PROTECTED]
> '87 300TD 182Kmi, '84 190D 2.2 229Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5
> turbo 237kmi
>
> ___
> For new parts see official list sponsor: http://www.buymbparts.com/
> For used parts email [EMAIL PROTECTED]
>
> To Unsubscribe or change delivery options go to:
> http://striplin.net/mailman/listinfo/mercedes_striplin.net
>



--
Hans Neureiter, Houston, TX
'82 300SD, '95 E300D


Re: [MBZ] horryfying discovery at EGR valve

2005-11-10 Thread Peter Frederick
Nope.  Gotta come off.  Do NOT scrape away at it, you could dislodge a 
chunk that could get sucked into the cylinder and bend a rod or clog a 
prechamber.


Use synthetic oil to help prevent the buildup -- neither of our 603s 
have any coked oil/soot mess at 150,000 plus miles.


Peter




Re: [MBZ] horryfying discovery at EGR valve

2005-11-10 Thread Marshall Booth

TimothyPilgrim wrote:

I just had a thought. I've read that a ball bearing can be used to
block the EGR tube, and one guy used a small metal disc. Since I have
no ball bearings around, believe it or not, would something else work?
I'm thinking a tin foil cap or some aluminum tape?


The vacuum line CAN be occluded with a BB or ball bearing. I don't like 
that fix. I remove the vacuum line and plug the lead toward the vacuum 
source with a golf tee (be sure IT doesn't leak - some cheap ones DO). 
As to the port where the EGR connects, it can be blocked with a plate IF 
the EGR won't close. If the EGR closes, there is NO need to block the 
port. If you feel better about blocking it anyway - do it...


Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
  "der Dieseling Doktor" [EMAIL PROTECTED]
'87 300TD 182Kmi, '84 190D 2.2 229Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 
turbo 237kmi




Re: [MBZ] horryfying discovery at EGR valve

2005-11-10 Thread Marshall Booth

Hans Neureiter wrote:

This morning I decided to disable the EGR. Cut an outline of the 2-bolt
flange to the intake manifold from some 16 ga sheet metal with 2 ea. 3/8"
holes where the bolts go. Easy enough, took 20 minutes.
Found that I didn't need the block plate.
Exactly what Dr. Booth preaches: Sooth build-up. There was no hole left
leading to the intake manifold. Completely packed with caked up sooth.I just
can imagine what the intake ports look like.
Is there a way to clean this up without removing the intake manifold and
head?


I know of NO way to clean out the intake manifold with the manifold 
attached to the head (I've NEVER pulled the head). Despite intuition 
suggesting otherwise, I don't know of a single person that has been able 
to document even a small performance improvement. I have tried twice 
(OM602.96 & 603.96 engines) and NOTHING changed and I have reports of 
others that have extracted more than 1/4" of crude with NO measurable 
change (those were all turbo cars - both 61x and 60x). A non-turbo MIGHT 
be more sensitive (intuition again but you can see how well that's 
served me so far ;-).


Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
  "der Dieseling Doktor" [EMAIL PROTECTED]
'87 300TD 182Kmi, '84 190D 2.2 229Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 
turbo 237kmi




Re: [MBZ] horryfying discovery at EGR valve

2005-11-10 Thread Hans Neureiter
Sorry. Make this a 5mm Allen.

On 11/10/05, Hans Neureiter <[EMAIL PROTECTED]> wrote:
>
> A BB will disable the valve but will not prevent exhaust recirculation if
> the valve does not perfectly seat. With the crud in there I saw, it will
> most likely not.
> A simple sheet metal plate inserted between the valve flange and the
> manifold will positively stop that crud.
> All one needs is a pair of tin snips, a soup can and the wrenches (4mm
> Allen and a 11mm socket).
>
>  On 11/10/05, Trampas <[EMAIL PROTECTED]> wrote:
> >
> > Put a BB in the vacuum line going to EGR.
> >
> > Trampas
> >
> > -Original Message-
> > From: [EMAIL PROTECTED] [mailto:
> > [EMAIL PROTECTED]
> > On Behalf Of TimothyPilgrim
> > Sent: Thursday, November 10, 2005 11:34 AM
> > To: Mercedes mailing list
> > Subject: Re: [MBZ] horryfying discovery at EGR valve
> >
> > I just had a thought. I've read that a ball bearing can be used to
> > block the EGR tube, and one guy used a small metal disc. Since I have
> > no ball bearings around, believe it or not, would something else work?
> > I'm thinking a tin foil cap or some aluminum tape?
> >
> > Tim
> > 1982 300TD Moby
> >
> > On 11/10/05, Hans Neureiter <[EMAIL PROTECTED]> wrote:
> > > This morning I decided to disable the EGR. Cut an outline of the
> > 2-bolt
> > > flange to the intake manifold from some 16 ga sheet metal with 2 ea.
> > 3/8"
> > > holes where the bolts go. Easy enough, took 20 minutes.
> > > Found that I didn't need the block plate.
> > > Exactly what Dr. Booth preaches: Sooth build-up. There was no hole
> > left
> > > leading to the intake manifold. Completely packed with caked up
> > sooth.I
> > just
> > > can imagine what the intake ports look like.
> > > Is there a way to clean this up without removing the intake manifold
> > and
> > > head?
> > >
> > > --
> > > Hans Neureiter, Houston, TX
> > > '82 300SD, '95 E300D
> > > ___
> > > For new parts see official list sponsor: http://www.buymbparts.com/
> > > For used parts email [EMAIL PROTECTED]
> > >
> > > To Unsubscribe or change delivery options go to:
> > > http://striplin.net/mailman/listinfo/mercedes_striplin.net
> > >
> >
> > ___
> > For new parts see official list sponsor: http://www.buymbparts.com/
> > For used parts email [EMAIL PROTECTED]
> >
> > To Unsubscribe or change delivery options go to:
> > http://striplin.net/mailman/listinfo/mercedes_striplin.net
> >
> >
> >
> > ___
> > For new parts see official list sponsor: http://www.buymbparts.com/
> > For used parts email [EMAIL PROTECTED]
> >
> > To Unsubscribe or change delivery options go to:
> > http://striplin.net/mailman/listinfo/mercedes_striplin.net
> >
>
>
>
> --
> Hans Neureiter, Houston, TX
> '82 300SD, '95 E300D
>



--
Hans Neureiter, Houston, TX
'82 300SD, '95 E300D


Re: [MBZ] horryfying discovery at EGR valve

2005-11-10 Thread Hans Neureiter
A BB will disable the valve but will not prevent exhaust recirculation if
the valve does not perfectly seat. With the crud in there I saw, it will
most likely not.
A simple sheet metal plate inserted between the valve flange and the
manifold will positively stop that crud.
All one needs is a pair of tin snips, a soup can and the wrenches (4mm Allen
and a 11mm socket).

 On 11/10/05, Trampas <[EMAIL PROTECTED]> wrote:
>
> Put a BB in the vacuum line going to EGR.
>
> Trampas
>
> -Original Message-
> From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
> On Behalf Of TimothyPilgrim
> Sent: Thursday, November 10, 2005 11:34 AM
> To: Mercedes mailing list
> Subject: Re: [MBZ] horryfying discovery at EGR valve
>
> I just had a thought. I've read that a ball bearing can be used to
> block the EGR tube, and one guy used a small metal disc. Since I have
> no ball bearings around, believe it or not, would something else work?
> I'm thinking a tin foil cap or some aluminum tape?
>
> Tim
> 1982 300TD Moby
>
> On 11/10/05, Hans Neureiter <[EMAIL PROTECTED]> wrote:
> > This morning I decided to disable the EGR. Cut an outline of the 2-bolt
> > flange to the intake manifold from some 16 ga sheet metal with 2 ea.
> 3/8"
> > holes where the bolts go. Easy enough, took 20 minutes.
> > Found that I didn't need the block plate.
> > Exactly what Dr. Booth preaches: Sooth build-up. There was no hole left
> > leading to the intake manifold. Completely packed with caked up sooth.I
> just
> > can imagine what the intake ports look like.
> > Is there a way to clean this up without removing the intake manifold and
> > head?
> >
> > --
> > Hans Neureiter, Houston, TX
> > '82 300SD, '95 E300D
> > ___
> > For new parts see official list sponsor: http://www.buymbparts.com/
> > For used parts email [EMAIL PROTECTED]
> >
> > To Unsubscribe or change delivery options go to:
> > http://striplin.net/mailman/listinfo/mercedes_striplin.net
> >
>
> ___
> For new parts see official list sponsor: http://www.buymbparts.com/
> For used parts email [EMAIL PROTECTED]
>
> To Unsubscribe or change delivery options go to:
> http://striplin.net/mailman/listinfo/mercedes_striplin.net
>
>
>
> ___
> For new parts see official list sponsor: http://www.buymbparts.com/
> For used parts email [EMAIL PROTECTED]
>
> To Unsubscribe or change delivery options go to:
> http://striplin.net/mailman/listinfo/mercedes_striplin.net
>



--
Hans Neureiter, Houston, TX
'82 300SD, '95 E300D


Re: [MBZ] horryfying discovery at EGR valve

2005-11-10 Thread Trampas
Put a BB in the vacuum line going to EGR.

Trampas

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of TimothyPilgrim
Sent: Thursday, November 10, 2005 11:34 AM
To: Mercedes mailing list
Subject: Re: [MBZ] horryfying discovery at EGR valve

I just had a thought. I've read that a ball bearing can be used to
block the EGR tube, and one guy used a small metal disc. Since I have
no ball bearings around, believe it or not, would something else work?
I'm thinking a tin foil cap or some aluminum tape?

Tim
1982 300TD Moby

On 11/10/05, Hans Neureiter <[EMAIL PROTECTED]> wrote:
> This morning I decided to disable the EGR. Cut an outline of the 2-bolt
> flange to the intake manifold from some 16 ga sheet metal with 2 ea. 3/8"
> holes where the bolts go. Easy enough, took 20 minutes.
> Found that I didn't need the block plate.
> Exactly what Dr. Booth preaches: Sooth build-up. There was no hole left
> leading to the intake manifold. Completely packed with caked up sooth.I
just
> can imagine what the intake ports look like.
> Is there a way to clean this up without removing the intake manifold and
> head?
>
> --
> Hans Neureiter, Houston, TX
> '82 300SD, '95 E300D
> ___
> For new parts see official list sponsor: http://www.buymbparts.com/
> For used parts email [EMAIL PROTECTED]
>
> To Unsubscribe or change delivery options go to:
> http://striplin.net/mailman/listinfo/mercedes_striplin.net
>

___
For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

To Unsubscribe or change delivery options go to:
http://striplin.net/mailman/listinfo/mercedes_striplin.net





Re: [MBZ] horryfying discovery at EGR valve

2005-11-10 Thread TimothyPilgrim
I just had a thought. I've read that a ball bearing can be used to
block the EGR tube, and one guy used a small metal disc. Since I have
no ball bearings around, believe it or not, would something else work?
I'm thinking a tin foil cap or some aluminum tape?

Tim
1982 300TD Moby

On 11/10/05, Hans Neureiter <[EMAIL PROTECTED]> wrote:
> This morning I decided to disable the EGR. Cut an outline of the 2-bolt
> flange to the intake manifold from some 16 ga sheet metal with 2 ea. 3/8"
> holes where the bolts go. Easy enough, took 20 minutes.
> Found that I didn't need the block plate.
> Exactly what Dr. Booth preaches: Sooth build-up. There was no hole left
> leading to the intake manifold. Completely packed with caked up sooth.I just
> can imagine what the intake ports look like.
> Is there a way to clean this up without removing the intake manifold and
> head?
>
> --
> Hans Neureiter, Houston, TX
> '82 300SD, '95 E300D
> ___
> For new parts see official list sponsor: http://www.buymbparts.com/
> For used parts email [EMAIL PROTECTED]
>
> To Unsubscribe or change delivery options go to:
> http://striplin.net/mailman/listinfo/mercedes_striplin.net
>



Re: [MBZ] horryfying discovery at EGR valve

2005-11-10 Thread Hans Neureiter
Just look at Casey's pictures. That's what I saw. My imagination of the
manifolds interior is exactly like the picture shows..

On 11/10/05, Bob Rentfro <[EMAIL PROTECTED]> wrote:
>
> Hans found:
>
> "Completely packed with caked up sooth [sic]."
>
> Is this something I should be concerned about? What would the symptoms be?
>
> Danke
>
> Bob Rentfro
> '77 300D 142K
> Litchfield Park, AZ
>
>
> ___
> For new parts see official list sponsor: http://www.buymbparts.com/
> For used parts email [EMAIL PROTECTED]
>
> To Unsubscribe or change delivery options go to:
> http://striplin.net/mailman/listinfo/mercedes_striplin.net
>



--
Hans Neureiter, Houston, TX
'82 300SD, '95 E300D


Re: [MBZ] horryfying discovery at EGR valve

2005-11-10 Thread Bob Rentfro

Hans found:

"Completely packed with caked up sooth [sic]."

Is this something I should be concerned about? What would the symptoms be?

Danke

Bob Rentfro
'77 300D 142K
Litchfield Park, AZ 





Re: [MBZ] horryfying discovery at EGR valve

2005-11-10 Thread Zeitgeist
Look familiar?  http://www.buymbparts.com/forum/showthread.php?t=276

On 11/10/05, Hans Neureiter <[EMAIL PROTECTED]> wrote:
> This morning I decided to disable the EGR. Cut an outline of the 2-bolt
> flange to the intake manifold from some 16 ga sheet metal with 2 ea. 3/8"
> holes where the bolts go. Easy enough, took 20 minutes.
> Found that I didn't need the block plate.
> Exactly what Dr. Booth preaches: Sooth build-up. There was no hole left
> leading to the intake manifold. Completely packed with caked up sooth.I just
> can imagine what the intake ports look like.
> Is there a way to clean this up without removing the intake manifold and
> head?

Casey
Olympia, WA
Biodiesel:
'87 300TD intercooler (210k)
'84 300D (205k)
Gashuffer:
'89 Vanagon Wolfsburg Edition (186K)