Re: [RE-wrenches] RETURN AMP SETTING

2010-07-23 Thread James Surrette

Hi Dana, 

Sorry for the delay - been on the road.  Not sure if this has already
been presented / discussed. 

The old standby from industrial chargers, is 100% SOC is reached when
charge current drops to 2% of capacity (normaly based on 6 or 8 hr
rate).  Please note, this comes from an era of constant voltage with 8
hrs to recharge then rest the batteries.  However, it is an accurate
indication of full charge. 

Time for acid mixing?  Now that is a tough one!  GC2  L16's would be
close in 30 mins or ~ 10 - 15 mins per 100AH once full charge has been
attained however, not sure we can apply to larger format cells.

Regards, 

Jamie 

 Dana d...@solarwork.com 7/21/2010 7:54 PM 

As the % of full charge is related to the of degree absorption 
gravity [the denser  more charged acid descending, and lighter acid
rising] @ what point in the absorption would be prudent to stop
charging? 
   
I used to cut off the charge on the Trace SW series at 12 “return
amps”, VS. the factory default I think was at 5 amps.  This has 
continues to work well but I never had anyone really answer this
function clearly. 
   
Is there a battery manufacturer  or wrench that would care to comment
on the:   
The minimum “Return” amps to disconnect for a “full”  charge? 
OR 
The time required per 100 AHR after reaching the Absorption point
setting for the mix to occur? 
   
I realize that battery construction, battery condition, age and
temperature and the current power usage will also play into this factor
and it may not be a simple answer. 
   
   
   
   
   

 Dana Orzel 
   
Great Solar Works, Inc 
E - d...@solarwork.com 
V - 970.626.5253 
F - 970.626.4140 
C - 970.209.4076 
web - www.solarwork.com 
Responsible Technologies for Responsible People since 1988 

   

From:re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Mark
Frye
Sent: Wednesday, July 21, 2010 4:25 PM
To: al...@positiveenergysolar.com; 'RE-wrenches'
Subject: Re: [RE-wrenches] Propane Generator, Dual Outback Inverters 

  
Allen, 
  
Can I infer that if you are shutting off the gen before charge rates
drop in absorption that you are running only briefly in the absorb
phase? Or do your charge currents remain high through out an extended
absortion phase? 
  
Perhaps you have plenty of PV which you rely upon to bring the
batteries up through the absorption phase, once the gen is shut off. 
  
I would be interest to learn more about your approach to this. 
  
Thanks, 
 
Mark Frye
Berkeley Solar Electric Systems
303 Redbud Way
Nevada City,  CA 95959
(530) 401-8024
www.berkeleysolar.com  

  

  

From:re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Allan
Sindelar
Sent: Wednesday, July 21, 2010 3:17 PM
To: re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] Propane Generator, Dual Outback Inverters 
The Onan RS2 shown in the generators article in HP 131 page 98 has
performed flawlessly as backup support to an Outback quad-stack of
VFX3648s. Differences, however, are that this 20kW gennie charges four
inverters, rather than two; the elevation is 6,600 feet for about a 20%
output deration; there are no huge loads above charging draw; and the
client is aware enough to shut it off before absorption reduces the
charge rate - all different conditions than you have described, as the
gennie is usually fully loaded and running in balance.

Darryl is right about the amount of words necessary. 

AllanSindelar
al...@positiveenergysolar.com ( mailto:al...@positiveenergysolar.com )
NABCEP Certified Photovoltaic Installer
EE98J Journeyman Electrician
Positive Energy, Inc.
3201 Calle Marie
Santa Fe, New Mexico 87507
505 424-1112
www.positiveenergysolar.com 

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Re: [RE-wrenches] calculating DC voltage drop

2010-07-23 Thread Richard L Ratico
All,

For longer, underground, array to inverter/charge controller runs, are folks
using aluminum or copper?
Last time I compared prices, for the same ampacity, Al was 1/3 the cost of Cu.

Dick Ratico
Solarwind Electric

--- You wrote:
Hi Dana;

I'd say that's a bit overkill for today's market. That money could be making
more power, not just preventing losses. 
Definitely a law of diminishing returns on wire sizing. 
If you allocated 50% of the budget to wire, and 50% to PV, your losses would be
very low, (immeasurable but unfortunately still there) but your total system
production vs. the money spent would be terrible.
I'm only using this ridiculous example to show, that at some point, we all spend
money on more PV, not bigger wire. 
I pick that point based on sound economic analysis, not some over applied rule
of thumb. As copper costs rise, and PV gets cheaper, that point moves up. 
If copper was still at 20th century prices, and PV were $10/ watt, your 1% might
very well be the right answer.

( this is also the point where Bob-O starts hammering me, so I'd better run.
$E2opi$E2o$BA)

R. Walters
r...@solarray.com
Solar Engineer
--- end of quote ---
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Re: [RE-wrenches] #10 THWN-2

2010-07-23 Thread Darryl Thayer
I found similar to Phil, but all the wire had thwn-2 on the spool label but not 
on the wire.  
Execpt for pink it did not have thwn-2 on the spool lable.  
 
Darryl 

--- On Fri, 7/23/10, Phil Undercuffler solarp...@gmail.com wrote:


From: Phil Undercuffler solarp...@gmail.com
Subject: Re: [RE-wrenches] #10 THWN-2
To: RE-wrenches re-wrenches@lists.re-wrenches.org
Date: Friday, July 23, 2010, 12:56 AM


Marco,


I found the same situation as what David mentions -- when we were doing a high 
profile job that was going to be inspected by a certain someone from Las 
Cruces, all the wire available from local suppliers was only physically marked 
as THHN / THWN, but when we dug a little deeper and found the actual spec 
sheets from the manufacturer we were able to determine that the wire actually 
was rated as THWN-2 (plus a whole alphabet soup worth of additional listings), 
although it wasn't marked as such.  Have the vendor pull up the spec sheet on 
the wire brands they typically carry, and keep a couple copies in your for the 
inspector file.


Phil Undercuffler





On Thu, Jul 22, 2010 at 7:33 PM, David Brearley 
david.brear...@solarprofessional.com wrote:


Marco,

The #10 THWN wire that your local suppliers carry may be cross-listed as 
THWN-2. My understanding is that it is not uncommon for smaller gauge wire to 
carry more listings than are printed on its insulation. (If that’s not true, 
we’ll find out shortly from someone on the list.) If your local supplier can’t 
confirm this cross-listing for you, I’d try tracing back to ask their supplier 
or the manufacturer.  

David Brearley, Senior Technical Editor
SolarPro magazine 




On 7/23/10 12:52 AM, Marco Mangelsdorf ma...@pvthawaii.com wrote:





Finding that wire in these here parts is pretty much impossible.
 
Can any of my CA. brethren/sistren provide me any leads on wholesalers in 
either northern or southern CA. that carry #10 THWN-2 wire?
 
Thanks,
marco
 






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Re: [RE-wrenches] calculating DC voltage drop

2010-07-23 Thread R Ray Walters
I try to keep it in copper for DC, as I had always heard of trouble with 
Aluminum on DC. (True or Old Wrenches Tale?)
We definitely go to Al on long AC runs, as its whats available, and the cost 
difference becomes remarkable.
I've seen small cuts in Al, later corrode completely through the conductor.(AC 
run) I'm not sure what would happen it were DC.
Probably depend on whether it was positive or negative, and which was bonded to 
ground? (either accelerate the corrosion, or act as cathodic protection?)

R. Walters
r...@solarray.com
Solar Engineer




On Jul 23, 2010, at 6:14 AM, Richard L Ratico wrote:

 All,
 
 For longer, underground, array to inverter/charge controller runs, are folks
 using aluminum or copper?
 Last time I compared prices, for the same ampacity, Al was 1/3 the cost of Cu.
 
 Dick Ratico
 Solarwind Electric
 
 --- You wrote:
 Hi Dana;
 
 I'd say that's a bit overkill for today's market. That money could be making
 more power, not just preventing losses. 
 Definitely a law of diminishing returns on wire sizing. 
 If you allocated 50% of the budget to wire, and 50% to PV, your losses would 
 be
 very low, (immeasurable but unfortunately still there) but your total system
 production vs. the money spent would be terrible.
 I'm only using this ridiculous example to show, that at some point, we all 
 spend
 money on more PV, not bigger wire. 
 I pick that point based on sound economic analysis, not some over applied rule
 of thumb. As copper costs rise, and PV gets cheaper, that point moves up. 
 If copper was still at 20th century prices, and PV were $10/ watt, your 1% 
 might
 very well be the right answer.
 
 ( this is also the point where Bob-O starts hammering me, so I'd better run.
 $E2opi$E2o$BA)
 
 R. Walters
 r...@solarray.com
 Solar Engineer
 --- end of quote ---
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[RE-wrenches] #10 THWN-2

2010-07-23 Thread Peter Parrish
We went through a similar problem with some beach communities here in SoCal.
Because of the high humidity (all winter and summer mornings) they wanted
THWN-2 for all conduit runs (as well as PVC instead of EMT). At first we
were charged a premium for THWN-2 compared to THHN. But then we found a
source at All Phase Electrical Supply Burbank CA (a part of CED) for THWN-2
#10 stranded @ $162.40/k-ft. Brand is En(m?)core Wire. THWN-2 listing is
printed on the insulation.
 
- Peter
 
Peter T. Parrish, Ph.D., President
California Solar Engineering, Inc.
820 Cynthia Ave., Los Angeles, CA 90065
CA Lic. 854779, NABCEP Cert. 031806-26
peter.parr...@calsolareng.com  
Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885

 
 
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Re: [RE-wrenches] #10 THWN-2

2010-07-23 Thread Nick Soleil
I have specified THWN-2 for years, but occasionally will not be able to source 
it!

Sent from my iPhone

On Jul 23, 2010, at 11:37 AM, Peter Parrish peter.parr...@calsolareng.com 
wrote:

 We went through a similar problem with some beach communities here in SoCal. 
 Because of the high humidity (all winter and summer mornings) they wanted 
 THWN-2 for all conduit runs (as well as PVC instead of EMT). At first we were 
 charged a premium for THWN-2 compared to THHN. But then we found a source at 
 All Phase Electrical Supply Burbank CA (a part of CED) for THWN-2 #10 
 stranded @ $162.40/k-ft. Brand is En(m?)core Wire. THWN-2 listing is printed 
 on the insulation.
  
 - Peter
  
 Peter T. Parrish, Ph.D., President
 California Solar Engineering, Inc.
 820 Cynthia Ave., Los Angeles, CA 90065
 CA Lic. 854779, NABCEP Cert. 031806-26
 peter.parr...@calsolareng.com  
 Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885

  
 
  
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Re: [RE-wrenches] #10 THWN-2

2010-07-23 Thread Mick Abraham
I'm sorry to broadcast my ignorance, but:

Could someone explain to me the significance of the -2 marking? Reply
off-list if you wish to save bandwidth...but other List members may also be
wondering...

Thanks,

Mick Abraham, Proprietor
www.abrahamsolar.com

Voice: 970-731-4675


On Fri, Jul 23, 2010 at 10:48 AM, Nick Soleil nicksoleilso...@yahoo.comwrote:

 I have specified THWN-2 for years, but occasionally will not be able to
 source it!

 Sent from my iPhone

 On Jul 23, 2010, at 11:37 AM, Peter Parrish 
 peter.parr...@calsolareng.com wrote:

  We went through a similar problem with some beach communities here in
 SoCal. Because of the high humidity (all winter and summer mornings) they
 wanted THWN-2 for all conduit runs (as well as PVC instead of EMT). At first
 we were charged a premium for THWN-2 compared to THHN. But then we found a
 source at All Phase Electrical Supply Burbank CA (a part of CED) for THWN-2
 #10 stranded @ $162.40/k-ft. Brand is En(m?)core Wire. THWN-2 listing is
 printed on the insulation.



 - Peter



 Peter T. Parrish, Ph.D., President
 California Solar Engineering, Inc.
 820 Cynthia Ave., Los Angeles, CA 90065
 CA Lic. 854779, NABCEP Cert. 031806-26
  peter.parr...@calsolareng.competer.parr...@calsolareng.com
 Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885






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Re: [RE-wrenches] #10 THWN-2

2010-07-23 Thread Mark Westbrock
-2 indicates that the insulation is rated for hot  wet; that is that 
it is rated for 90C and wet conditions.  See NEC  Table 310.13(A).


We also use Encore Wire.  The sticker on the spool has THHN in big 
print, but then in small print below it says Type MTW or THHN or 
THWN-2.  The insulation also says Type MTW or THHN or THWN-2.


Mark

Mark Westbrock
NABCEP Certified Solar PV Installer
NM ER-1J Journeyman Electrician
Positive Energy, Inc.
office: 575-524-2030
cell: 575-640-2432
westbr...@positiveenergysolar.com
www.positiveenergysolar.com



Mick Abraham wrote:

I'm sorry to broadcast my ignorance, but:

Could someone explain to me the significance of the -2 marking? Reply 
off-list if you wish to save bandwidth...but other List members may 
also be wondering... 

Thanks, 


Mick Abraham, Proprietor
www.abrahamsolar.com http://www.abrahamsolar.com

Voice: 970-731-4675


On Fri, Jul 23, 2010 at 10:48 AM, Nick Soleil 
nicksoleilso...@yahoo.com mailto:nicksoleilso...@yahoo.com wrote:


I have specified THWN-2 for years, but occasionally will not be
able to source it!

Sent from my iPhone

On Jul 23, 2010, at 11:37 AM, Peter Parrish
peter.parr...@calsolareng.com
mailto:peter.parr...@calsolareng.com wrote:


We went through a similar problem with some beach communities
here in SoCal. Because of the high humidity (all winter and
summer mornings) they wanted THWN-2 for all conduit runs (as well
as PVC instead of EMT). At first we were charged a premium for
THWN-2 compared to THHN. But then we found a source at All Phase
Electrical Supply Burbank CA (a part of CED) for THWN-2 #10
stranded @ $162.40/k-ft. Brand is En(m?)core Wire. THWN-2 listing
is printed on the insulation.

 


- Peter

 


Peter T. Parrish, Ph.D., President
California Solar Engineering, Inc.
820 Cynthia Ave., Los Angeles, CA 90065
CA Lic. 854779, NABCEP Cert. 031806-26
peter.parr...@calsolareng.com
mailto:peter.parr...@calsolareng.com 
Ph 323-258-8883, Mobile 323-839-6108, Fax
323-258-8885  


 

 


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Re: [RE-wrenches] #10 THWN-2

2010-07-23 Thread David Brearley
Mick,

THWN-2 is 90°C rated per Table 310.16. This is key for conductors in conduit
on a roof. On a roof in full sun ambient temperatures are such that a 75°C
rated conductor will have a severely diminished allowable ampacity, if any
allowable ampacity.

Jollily,

David


On 7/23/10 11:52 AM, Mick Abraham m...@abrahamsolar.com wrote:

 I'm sorry to broadcast my ignorance, but:
 
 Could someone explain to me the significance of the -2 marking? Reply off-list
 if you wish to save bandwidth...but other List members may also be
 wondering... 
 
 Thanks, 
 
 Mick Abraham, Proprietor
 www.abrahamsolar.com http://www.abrahamsolar.com
 
 Voice: 970-731-4675
 
 
 On Fri, Jul 23, 2010 at 10:48 AM, Nick Soleil nicksoleilso...@yahoo.com
 wrote:
 I have specified THWN-2 for years, but occasionally will not be able to
 source it!
 
 Sent from my iPhone
 
 On Jul 23, 2010, at 11:37 AM, Peter Parrish peter.parr...@calsolareng.com
 wrote:
 
 We went through a similar problem with some beach communities here in SoCal.
 Because of the high humidity (all winter and summer mornings) they wanted
 THWN-2 for all conduit runs (as well as PVC instead of EMT). At first we
 were charged a premium for THWN-2 compared to THHN. But then we found a
 source at All Phase Electrical Supply Burbank CA (a part of CED) for THWN-2
 #10 stranded @ $162.40/k-ft. Brand is En(m?)core Wire. THWN-2 listing is
 printed on the insulation.
  
 - Peter
  
 
 Peter T. Parrish, Ph.D., President
 California Solar Engineering, Inc.
 820 Cynthia Ave., Los Angeles, CA 90065
 CA Lic. 854779, NABCEP Cert. 031806-26
  mailto:peter.parr...@calsolareng.com peter.parr...@calsolareng.com 
 Ph 323-258-8883, Mobile 323-839-6108, Fax
 323-258-8885  
 
  
 
  
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Re: [RE-wrenches] #10 THWN-2

2010-07-23 Thread Peter Parrish
The dash-two, as an appendage to THWN indicates that the wire, normally
rated for dry and wet locations and 75 deg C, is now rated dry/wet up to 90
deg C.

- Peter


Peter T. Parrish, Ph.D., President
California Solar Engineering, Inc.
820 Cynthia Ave., Los Angeles, CA 90065
CA Lic. 854779, NABCEP Cert. 031806-26
peter.parr...@calsolareng.com  
Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Mick Abraham
Sent: Friday, July 23, 2010 9:52 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] #10 THWN-2

I'm sorry to broadcast my ignorance, but:

Could someone explain to me the significance of the -2 marking? Reply
off-list if you wish to save bandwidth...but other List members may also be
wondering... 

Thanks, 

Mick Abraham, Proprietor
www.abrahamsolar.com

Voice: 970-731-4675

On Fri, Jul 23, 2010 at 10:48 AM, Nick Soleil nicksoleilso...@yahoo.com
wrote:
I have specified THWN-2 for years, but occasionally will not be able to
source it!

Sent from my iPhone

On Jul 23, 2010, at 11:37 AM, Peter Parrish
peter.parr...@calsolareng.com wrote:
We went through a similar problem with some beach communities here in SoCal.
Because of the high humidity (all winter and summer mornings) they wanted
THWN-2 for all conduit runs (as well as PVC instead of EMT). At first we
were charged a premium for THWN-2 compared to THHN. But then we found a
source at All Phase Electrical Supply Burbank CA (a part of CED) for THWN-2
#10 stranded @ $162.40/k-ft. Brand is En(m?)core Wire. THWN-2 listing is
printed on the insulation.
 
- Peter
 
Peter T. Parrish, Ph.D., President
California Solar Engineering, Inc.
820 Cynthia Ave., Los Angeles, CA 90065
CA Lic. 854779, NABCEP Cert. 031806-26
peter.parr...@calsolareng.com  
Ph 323-258-8883, Mobile 323-839-6108, Fax
323-258-8885  

 
 
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Re: [RE-wrenches] #10 THWN-2

2010-07-23 Thread Allan Sindelar


  
  
Mick,
-2 means 90 degrees C rather than 75. THWN-2 thus means that it is
wet-rated at 90C. That is generally considered Code for arrays,
such as if it is run in NM flex conduit to a traditional module
j-box. The j-box area may be considered to be able to get hot enough
to require 90C rated wire. Nowadays with MC-type module leads,
combiner boxes aren't subject to the same high temperatures on the
THWN as when they terminate in module j-boxes, and the higher
temperature rating isn't generally necessary.

Much of what I'm saying here is older John Wiles stuff.
Allan


  
  
  
  
  
  
  
  
Allan Sindelar
Allan@positiveenergysolar.com
NABCEP Certified Photovoltaic Installer
EE98J Journeyman Electrician
Positive Energy, Inc.
3201 Calle Marie
Santa Fe, New Mexico 87507
505 424-1112
www.positiveenergysolar.com
  


On 7/23/2010 10:52 AM, Mick Abraham wrote:

I'm sorry to broadcast my ignorance, but:


Could someone explain to me the significance of the -2
  marking? Reply off-list if you wish to save bandwidth...but
  other List members may also be wondering...


Thanks,


  Mick Abraham, Proprietor
  www.abrahamsolar.com
  
  Voice: 970-731-4675
  
  
  On Fri, Jul 23, 2010 at 10:48 AM, Nick
Soleil nicksoleilso...@yahoo.com
wrote:

  
I have specified THWN-2 for years, but occasionally
  will not be able to source it!
  
  Sent from my iPhone

  

  On Jul 23, 2010, at 11:37 AM, "Peter Parrish" peter.parr...@calsolareng.com
  wrote:
  


  

  We
went through a similar problem with
some beach communities here in SoCal.
Because of the high humidity (all winter
and summer mornings) they wanted THWN-2 for
all conduit runs (as well as PVC
instead of EMT). At first we were charged a
premium for THWN-2 compared to
THHN. But then we found a source at All
Phase Electrical Supply Burbank CA (a part
of CED) for THWN-2 #10 stranded @
$162.40/k-ft. Brand is En(m?)core
Wire. THWN-2 listing is printed on the
insulation.
  
  -
Peter
  
  
Peter T. Parrish,
  Ph.D., President
  California
  Solar Engineering, Inc.
  820 Cynthia Ave., Los Angeles, CA 90065
  CA Lic. 854779, NABCEP Cert. 031806-26
  peter.parr...@calsolareng.com
  
  Ph 323-258-8883, Mobile
  323-839-6108, Fax 323-258-8885
  

  
  

  

  


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[RE-wrenches] AL wire with DC

2010-07-23 Thread Dana
The problem with Al is that, IF there is ever a loose
connection,  associated arcing, that it melts not like
copper in the same situation which may arc but not melt.

I have come in on OG jobs where Al was employed and found J
boxes that were [sometimes wet] and had loose connections
and the splice was charred/melted and the AL wire was not
conducting  melted beyond use, directly at the splice. The
rubber linemen's tape was charred and there was a direct
short to the metal box which was at least grounded
correctly. I tend not to use Al based on this experience.

Thanks,  Dana Orzel

Great Solar Works, Inc
E - d...@solarwork.com
V - 970.626.5253
F - 970.626.4140
C - 970.209.4076
web - www.solarwork.com

Responsible Technologies for Responsible People since 1988

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf
Of R Ray Walters
Sent: Friday, July 23, 2010 7:46 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] calculating DC voltage drop

I try to keep it in copper for DC, as I had always heard of
trouble with Aluminum on DC. (True or Old Wrenches Tale?)
We definitely go to Al on long AC runs, as its whats
available, and the cost difference becomes remarkable.
I've seen small cuts in Al, later corrode completely through
the conductor.(AC run) I'm not sure what would happen it
were DC.
Probably depend on whether it was positive or negative, and
which was bonded to ground? (either accelerate the
corrosion, or act as cathodic protection?)

R. Walters
r...@solarray.com
Solar Engineer


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Re: [RE-wrenches] #10 THWN-2

2010-07-23 Thread Peter Parrish
Just a minor point: the dash-two appendage brings a wet-rated wire from 75
deg C to 90 deg C. 

If you are not in a locale that argues for wet-rated wire and your specific
application does not argue for wet-rated wire, IMHO it is perfectly
acceptable to use THHN wire (90 deg C rated for damp environments) for
outdoors, attics and other extreme temperature conditions. Of course you
have to use good 3R boxes and rain-tight EMT connectors.

For us, it is easier to purchase and inventory just one wire type for
conduit runs, and we usually get the same price for THWN-2 as we do for
THHN, or close enough. In fact we almost never use #12 either for the same
reason.
 
Peter T. Parrish, Ph.D., President
California Solar Engineering, Inc.
820 Cynthia Ave., Los Angeles, CA 90065
CA Lic. 854779, NABCEP Cert. 031806-26
peter.parr...@calsolareng.com  
Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Allan
Sindelar
Sent: Friday, July 23, 2010 10:04 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] #10 THWN-2

Mick,
-2 means 90 degrees C rather than 75. THWN-2 thus means that it is wet-rated
at 90C.  That is generally considered Code for arrays, such as if it is run
in NM flex conduit to a traditional module j-box. The j-box area may be
considered to be able to get hot enough to require 90C rated wire. Nowadays
with MC-type module leads, combiner boxes aren't subject to the same high
temperatures on the THWN as when they terminate in module j-boxes, and the
higher temperature rating isn't generally necessary.

Much of what I'm saying here is older John Wiles stuff.
Allan
 
Allan Sindelar
al...@positiveenergysolar.com
NABCEP Certified Photovoltaic Installer
EE98J Journeyman Electrician
Positive Energy, Inc.
3201 Calle Marie
Santa Fe, New Mexico 87507
505 424-1112
www.positiveenergysolar.com

On 7/23/2010 10:52 AM, Mick Abraham wrote: 
I'm sorry to broadcast my ignorance, but:

Could someone explain to me the significance of the -2 marking? Reply
off-list if you wish to save bandwidth...but other List members may also be
wondering... 

Thanks, 

Mick Abraham, Proprietor
www.abrahamsolar.com

Voice: 970-731-4675

On Fri, Jul 23, 2010 at 10:48 AM, Nick Soleil nicksoleilso...@yahoo.com
wrote:
I have specified THWN-2 for years, but occasionally will not be able to
source it!

Sent from my iPhone

On Jul 23, 2010, at 11:37 AM, Peter Parrish
peter.parr...@calsolareng.com wrote:
We went through a similar problem with some beach communities here in SoCal.
Because of the high humidity (all winter and summer mornings) they wanted
THWN-2 for all conduit runs (as well as PVC instead of EMT). At first we
were charged a premium for THWN-2 compared to THHN. But then we found a
source at All Phase Electrical Supply Burbank CA (a part of CED) for THWN-2
#10 stranded @ $162.40/k-ft. Brand is En(m?)core Wire. THWN-2 listing is
printed on the insulation.
 
- Peter
 
Peter T. Parrish, Ph.D., President
California Solar Engineering, Inc.
820 Cynthia Ave., Los Angeles, CA 90065
CA Lic. 854779, NABCEP Cert. 031806-26
peter.parr...@calsolareng.com  
Ph 323-258-8883, Mobile 323-839-6108, Fax
323-258-8885  

 
 
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Re: [RE-wrenches] #10 THWN-2

2010-07-23 Thread Ryan Mayfield
Peter,

There was a change in the 2008 NEC (I know - CA is just getting to this Code
cycle) that won't allow THHN inside conduit when the conduit is installed in
wet locations, 300.9 (300.5 for underground):

300.9 Raceways in Wet Locations Above Grade.
Where raceways are installed in wet locations abovegrade, the interior of
these raceways shall be considered to be a wet location. Insulated
conductors and cables installed in raceways in wet locations abovegrade
shall comply with 310.8(C).

And 310.8(C):

(C) Wet Locations. Insulated conductors and cables used in wet locations
shall comply with one of the following: 
(1) Be moisture-impervious metal-sheathed 
(2) Be types MTW, RHW, RHW-2, TW, THW, THW-2, THHW, THWN, THWN-2, XHHW,
XHHW-2, ZW 
(3) Be of a type listed for use in wet locations


So for an attic run, it wouldn't be considered a wet location but for the
outdoor runs it would be. And since so many runs will be exposed to both
types of locations, it only makes sense to me to keep it all THWN-2. I like
your position of only stocking one wire type to reduce the possibility of
confusion in the field.

Ryan




-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Peter
Parrish
Sent: Friday, July 23, 2010 11:28 AM
To: al...@positiveenergysolar.com; 'RE-wrenches'
Subject: Re: [RE-wrenches] #10 THWN-2

Just a minor point: the dash-two appendage brings a wet-rated wire from 75
deg C to 90 deg C. 

If you are not in a locale that argues for wet-rated wire and your specific
application does not argue for wet-rated wire, IMHO it is perfectly
acceptable to use THHN wire (90 deg C rated for damp environments) for
outdoors, attics and other extreme temperature conditions. Of course you
have to use good 3R boxes and rain-tight EMT connectors.

For us, it is easier to purchase and inventory just one wire type for
conduit runs, and we usually get the same price for THWN-2 as we do for
THHN, or close enough. In fact we almost never use #12 either for the same
reason.
 

 

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Re: [RE-wrenches] RETURN AMP SETTING

2010-07-23 Thread Dana
James – Thank-you! this is a good start and then monitoring the SG after a rest 
period w/o loads should help determine the time and SOC.

 

Off to the lab again Igor, we have tests to run.

 

Thanks,  Dana Orzel

 

Great Solar Works, Inc

E - d...@solarwork.com

V - 970.626.5253

F - 970.626.4140

C - 970.209.4076

web - www.solarwork.com

 

Responsible Technologies for Responsible People since 1988

 

From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of James Surrette
Sent: Friday, July 23, 2010 6:06 AM
To: 'RE-wrenches'
Subject: Re: [RE-wrenches] RETURN AMP SETTING

 

Hi Dana, 

 

Sorry for the delay - been on the road.  Not sure if this has already been 
presented / discussed. 

 

The old standby from industrial chargers, is 100% SOC is reached when charge 
current drops to 2% of capacity (normaly based on 6 or 8 hr rate).  Please 
note, this comes from an era of constant voltage with 8 hrs to recharge then 
rest the batteries.  However, it is an accurate indication of full charge. 

 

Time for acid mixing?  Now that is a tough one!  GC2  L16's would be close in 
30 mins or ~ 10 - 15 mins per 100AH once full charge has been attained however, 
not sure we can apply to larger format cells.

 

Regards, 

 

Jamie 

 Dana d...@solarwork.com 7/21/2010 7:54 PM 

As the % of full charge is related to the of degree absorption  gravity [the 
denser  more charged acid descending, and lighter acid rising] @ what point in 
the absorption would be prudent to stop charging? 

  

I used to cut off the charge on the Trace SW series at 12 “return amps”, VS. 
the factory default I think was at 5 amps.  This has  continues to work well 
but I never had anyone really answer this function clearly. 

  

Is there a battery manufacturer  or wrench that would care to comment on the:   

The minimum “Return” amps to disconnect for a “full”  charge? 

OR 

The time required per 100 AHR after reaching the Absorption point setting for 
the mix to occur? 

  

I realize that battery construction, battery condition, age and temperature and 
the current power usage will also play into this factor and it may not be a 
simple answer. 

  

  

  

  

  

 Dana Orzel 

  

Great Solar Works, Inc 

E - d...@solarwork.com 

V - 970.626.5253 

F - 970.626.4140 

C - 970.209.4076 

web - www.solarwork.com 

Responsible Technologies for Responsible People since 1988 

  

From:re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Mark Frye
Sent: Wednesday, July 21, 2010 4:25 PM
To: al...@positiveenergysolar.com; 'RE-wrenches'
Subject: Re: [RE-wrenches] Propane Generator, Dual Outback Inverters 

  

Allen, 

  

Can I infer that if you are shutting off the gen before charge rates drop in 
absorption that you are running only briefly in the absorb phase? Or do your 
charge currents remain high through out an extended absortion phase? 

  

Perhaps you have plenty of PV which you rely upon to bring the batteries up 
through the absorption phase, once the gen is shut off. 

  

I would be interest to learn more about your approach to this. 

  

Thanks, 

 
Mark Frye
Berkeley Solar Electric Systems
303 Redbud Way
Nevada City,  CA 95959
(530) 401-8024
 http://www.berkeleysolar.com/ www.berkeleysolar.com  

  

  

  _  

From:re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Allan Sindelar
Sent: Wednesday, July 21, 2010 3:17 PM
To: re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] Propane Generator, Dual Outback Inverters 

The Onan RS2 shown in the generators article in HP 131 page 98 has 
performed flawlessly as backup support to an Outback quad-stack of VFX3648s. 
Differences, however, are that this 20kW gennie charges four inverters, rather 
than two; the elevation is 6,600 feet for about a 20% output deration; there 
are no huge loads above charging draw; and the client is aware enough to shut 
it off before absorption reduces the charge rate - all different conditions 
than you have described, as the gennie is usually fully loaded and running in 
balance.

Darryl is right about the amount of words necessary. 

AllanSindelar
Allan mailto:al...@positiveenergysolar.com @positiveenergysolar.com 
mailto:al...@positiveenergysolar.com 
NABCEP Certified Photovoltaic Installer
EE98J Journeyman Electrician
Positive Energy, Inc.
3201 Calle Marie
Santa Fe, New Mexico 87507
505 424-1112
www.positiveenergysolar.com http://www.positiveenergysolar.com/  

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Re: [RE-wrenches] RETURN AMP SETTING

2010-07-23 Thread Roy Butler


  
  
Darryl,

You are probably aware of this but the Endurance machines are 240
VAC induction machines.
I had asked about their policy on AC coupling their turbines for off
grid use and they were
less than enthusiastic.

You might want to touch base with Endurance Wind Power before
proceeding.
Roy Butler
NABCEP Certified Solar PV Installer®
NYSERDA eligible PV  wind installer
PA Sunshine Program Approved PV Installer
Four Winds Renewable Energy, LLC
8902 Route 46
Arkport, NY 14807
607-324-9747

www.four-winds-energy.com

Although no trees were killed in the sending of this message, 
a large number of electrons were terribly inconvenienced.




On 7/22/2010 9:09 PM, Darryl Thayer wrote:

  

  
I am talking with a
  customer who wants to do a standalone system using an
  Endurance wind machine, solar, and genset.   I have no
  experience with Endurance other than to know it is a good
  machine.  Talking with Magnum today they informed me that
  the MS 4XXX PAE inverter, combined with the ARC remote
  control, and BMK battery monitoring kit can do enhanced
  SOC control.  Has anyone compared this with the Outback as
  I have not used the PAE inverter yet, only the AE
  inverter?  
  Darryl
  
  --- On Wed, 7/21/10, Darryl Thayer daryl_so...@yahoo.com
  wrote:
  
From: Darryl Thayer daryl_so...@yahoo.com
Subject: Re: [RE-wrenches] RETURN AMP SETTING
To: "RE-wrenches"
re-wrenches@lists.re-wrenches.org
Date: Wednesday, July 21, 2010, 9:35 PM


  

  
That is
  a good question, I have not an answer, but of
  course it should be based on the amp hour of
  the battery bank, absorb charging voltage, and
  of course the charging source in the case of
  generators.  Following Ron's advise start at
  C/5 for SOC less than 50% then C/10 till about
  70% SOC and then C/15 till 80% then C/20 to 90
  %. the problem we have no way to set these
  values, Perhaps Ron could give is a routine? 
  The closet to SOC charging is the Outback and
  then the Magnum but both miss the goal.  
  
  --- On Wed, 7/21/10, Dana d...@solarwork.com
  wrote:
  
From: Dana d...@solarwork.com
Subject: [RE-wrenches] RETURN AMP SETTING
To: "'RE-wrenches'"
re-wrenches@lists.re-wrenches.org
Date: Wednesday, July 21, 2010, 5:54 PM


  
  
As the % of full charge
is related to the of degree
absorption
 gravity [the denser  more
charged acid descending, and lighter
acid rising]
@ what point in the absorption would
be prudent to stop charging?
  
I used to cut off the
charge on the Trace SW series at 12
“return
amps”, VS. the factory default I
think was at 5 amps.  This has 
continues to work well but I never
had anyone really answer this
function
clearly.
  
Is there a battery
manufacturer  or wrench that would
care to comment on the:  
The minimum “Return”
amps to disconnect for a “full”
charge?
OR
The time required per
100 AHR after reaching the
Absorption
point 

Re: [RE-wrenches] #10 THWN-2

2010-07-23 Thread Kirk Herander, VSE
Dual rated thhn / thwn complies.  And every reel I've ever bought is dual
rated. I've never seen single-rated thhn.

Kirk Herander
Vermont Solar Engineering
802.863.1202
NABCEP(tm) Certified Solar Installer
NYSERDA-eligible Installer
VT Solar Incentive Program Partner

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Ryan
Mayfield
Sent: Friday, July 23, 2010 3:31 PM
To: 'RE-wrenches'
Subject: Re: [RE-wrenches] #10 THWN-2

Peter,

There was a change in the 2008 NEC (I know - CA is just getting to this Code
cycle) that won't allow THHN inside conduit when the conduit is installed in
wet locations, 300.9 (300.5 for underground):

300.9 Raceways in Wet Locations Above Grade.
Where raceways are installed in wet locations abovegrade, the interior of
these raceways shall be considered to be a wet location. Insulated
conductors and cables installed in raceways in wet locations abovegrade
shall comply with 310.8(C).

And 310.8(C):

(C) Wet Locations. Insulated conductors and cables used in wet locations
shall comply with one of the following: 
(1) Be moisture-impervious metal-sheathed 
(2) Be types MTW, RHW, RHW-2, TW, THW, THW-2, THHW, THWN, THWN-2, XHHW,
XHHW-2, ZW 
(3) Be of a type listed for use in wet locations


So for an attic run, it wouldn't be considered a wet location but for the
outdoor runs it would be. And since so many runs will be exposed to both
types of locations, it only makes sense to me to keep it all THWN-2. I like
your position of only stocking one wire type to reduce the possibility of
confusion in the field.

Ryan




-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Peter
Parrish
Sent: Friday, July 23, 2010 11:28 AM
To: al...@positiveenergysolar.com; 'RE-wrenches'
Subject: Re: [RE-wrenches] #10 THWN-2

Just a minor point: the dash-two appendage brings a wet-rated wire from 75
deg C to 90 deg C. 

If you are not in a locale that argues for wet-rated wire and your specific
application does not argue for wet-rated wire, IMHO it is perfectly
acceptable to use THHN wire (90 deg C rated for damp environments) for
outdoors, attics and other extreme temperature conditions. Of course you
have to use good 3R boxes and rain-tight EMT connectors.

For us, it is easier to purchase and inventory just one wire type for
conduit runs, and we usually get the same price for THWN-2 as we do for
THHN, or close enough. In fact we almost never use #12 either for the same
reason.
 

 

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[RE-wrenches] #10 THWN-2

2010-07-23 Thread Marco Mangelsdorf
I've been looking hard to see what manufacturers produce this kinda elusive
#10 THHN/THWN-2 wire.

United Copper Industries (Texas) does.  I have a handy spec sheet from them
that I can email anyone who's interested.

marco


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Re: [RE-wrenches] AC Coupling to an Endurance wind machine

2010-07-23 Thread Darryl Thayer
Was Return Amps
Thanks Roy 
I usually leap then look, 
The customer has it already,   I ran it yesterday, on AC couple into the 
standalone system, I learned a lot.  But it ran, and I am working out some of 
the surprises I had.  I am building up two inverter boards with the systems to 
control the excess battery charging.    I hope that Endurance does not get mad 
at me.  It appears to be very will built machine.  

I am also trying to modify my Dyno to drive the machine, so I can do some 
controlled testing.   

BTW when the anemometer indicates wind is present, the motor runs to start the 
blades,  I was measuring up to 6400 watts surge.  After it starts, it is 
impressive the power output.  I have another install but hope to return with 
new parts on Wed of next week.  I will keep all informed.   And all ideas are 
welcome and probably needed.  
Darryl

--- On Fri, 7/23/10, Roy Butler r...@four-winds-energy.com wrote:

From: Roy Butler r...@four-winds-energy.com
Subject: Re: [RE-wrenches] RETURN AMP SETTING
To: RE-wrenches re-wrenches@lists.re-wrenches.org
Date: Friday, July 23, 2010, 4:04 PM



  


  Darryl,



You are probably aware of this but the Endurance machines are 240
VAC induction machines.

I had asked about their policy on AC coupling their turbines for off
grid use and they were

less than enthusiastic.



You might want to touch base with Endurance Wind Power before
proceeding.

Roy Butler
NABCEP Certified Solar PV Installer®
NYSERDA eligible PV  wind installer
PA Sunshine Program Approved PV Installer
Four Winds Renewable Energy, LLC
8902 Route 46
Arkport, NY 14807
607-324-9747

www.four-winds-energy.com

Although no trees were killed in the sending of this message, 
a large number of electrons were terribly inconvenienced.





On 7/22/2010 9:09 PM, Darryl Thayer wrote:

  

  
I am talking with a
  customer who wants to do a standalone system using an
  Endurance wind machine, solar, and genset.   I have no
  experience with Endurance other than to know it is a good
  machine.  Talking with Magnum today they informed me that
  the MS 4XXX PAE inverter, combined with the ARC remote
  control, and BMK battery monitoring kit can do enhanced
  SOC control.  Has anyone compared this with the Outback as
  I have not used the PAE inverter yet, only the AE
  inverter?  

  Darryl

  

  --- On Wed, 7/21/10, Darryl Thayer daryl_so...@yahoo.com
  wrote:

  

From: Darryl Thayer daryl_so...@yahoo.com

Subject: Re: [RE-wrenches] RETURN AMP SETTING

To: RE-wrenches
re-wrenches@lists.re-wrenches.org

Date: Wednesday, July 21, 2010, 9:35 PM




  

  
That is
  a good question, I have not an answer, but of
  course it should be based on the amp hour of
  the battery bank, absorb charging voltage, and
  of course the charging source in the case of
  generators.  Following Ron's advise start at
  C/5 for SOC less than 50% then C/10 till about
  70% SOC and then C/15 till 80% then C/20 to 90
  %. the problem we have no way to set these
  values, Perhaps Ron could give is a routine? 
  The closet to SOC charging is the Outback and
  then the Magnum but both miss the goal.  

  

  --- On Wed, 7/21/10, Dana d...@solarwork.com
  wrote:

  

From: Dana d...@solarwork.com

Subject: [RE-wrenches] RETURN AMP SETTING

To: 'RE-wrenches'
re-wrenches@lists.re-wrenches.org

Date: Wednesday, July 21, 2010, 5:54 PM




  


  
As the % of full charge
is related to the of degree
absorption
 gravity [the denser  more
charged acid descending, and lighter
acid rising]
@ what point in the absorption would
be prudent to stop charging?
  
   

Re: [RE-wrenches] AL wire with DC

2010-07-23 Thread Richard L Ratico
Dana,

Thanks for the input. Excuse me please, OG jobs are?

If the wire had been copper and didn't melt, but instead continued to arc, 
would the resultant heat have eventually started a fire?
What type of splice was it?

Does no one else use Al for DC? Here in rocky Vermont/NH, 
we use the same type aluminum URD cable for both AC and DC runs, but, 
always installed in PVC conduit, never direct buried. Haven't seen 
seen a problem yet.

Dick Ratico
Solarwind Electric



--- You wrote:
The problem with Al is that, IF there is ever a loose
connection,  associated arcing, that it melts not like
copper in the same situation which may arc but not melt.

I have come in on OG jobs where Al was employed and found J
boxes that were [sometimes wet] and had loose connections
and the splice was charred/melted and the AL wire was not
conducting  melted beyond use, directly at the splice. The
rubber linemen's tape was charred and there was a direct
short to the metal box which was at least grounded
correctly. I tend not to use Al based on this experience.

Thanks,  Dana Orzel

Great Solar Works, Inc
E - d...@solarwork.com
V - 970.626.5253
F - 970.626.4140
C - 970.209.4076
web - www.solarwork.com

Responsible Technologies for Responsible People since 1988

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf
Of R Ray Walters
Sent: Friday, July 23, 2010 7:46 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] calculating DC voltage drop

I try to keep it in copper for DC, as I had always heard of
trouble with Aluminum on DC. (True or Old Wrenches Tale?)
We definitely go to Al on long AC runs, as its whats
available, and the cost difference becomes remarkable.
I've seen small cuts in Al, later corrode completely through
the conductor.(AC run) I'm not sure what would happen it
were DC.
Probably depend on whether it was positive or negative, and
which was bonded to ground? (either accelerate the
corrosion, or act as cathodic protection?)

R. Walters
r...@solarray.com
Solar Engineer
--- end of quote ---
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Re: [RE-wrenches] AL wire with DC

2010-07-23 Thread Dana
OG - Off Grid

Thanks,  Dana Orzel

Great Solar Works, Inc
E - d...@solarwork.com
V - 970.626.5253
F - 970.626.4140
C - 970.209.4076
web - www.solarwork.com

Responsible Technologies for Responsible People since 1988


-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf
Of Richard L Ratico
Sent: Friday, July 23, 2010 4:18 PM
To: re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] AL wire with DC

Dana,

Thanks for the input. Excuse me please, OG jobs are?

If the wire had been copper and didn't melt, but instead
continued to arc,
would the resultant heat have eventually started a fire?
What type of splice was it?

Does no one else use Al for DC? Here in rocky Vermont/NH,
we use the same type aluminum URD cable for both AC and DC
runs, but,
always installed in PVC conduit, never direct buried.
Haven't seen
seen a problem yet.

Dick Ratico
Solarwind Electric

--- You wrote:
The problem with Al is that, IF there is ever a loose
connection,  associated arcing, that it melts not like
copper in the same situation which may arc but not melt.

I have come in on OG jobs where Al was employed and found J
boxes that were [sometimes wet] and had loose connections
and the splice was charred/melted and the AL wire was not
conducting  melted beyond use, directly at the splice. The
rubber linemen's tape was charred and there was a direct
short to the metal box which was at least grounded
correctly. I tend not to use Al based on this experience.

Thanks,  Dana Orzel

Great Solar Works, Inc
E - d...@solarwork.com
V - 970.626.5253
F - 970.626.4140
C - 970.209.4076
web - www.solarwork.com

Responsible Technologies for Responsible People since 1988

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf
Of R Ray Walters
Sent: Friday, July 23, 2010 7:46 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] calculating DC voltage drop

I try to keep it in copper for DC, as I had always heard of
trouble with Aluminum on DC. (True or Old Wrenches Tale?)
We definitely go to Al on long AC runs, as its whats
available, and the cost difference becomes remarkable.
I've seen small cuts in Al, later corrode completely through
the conductor.(AC run) I'm not sure what would happen it
were DC.
Probably depend on whether it was positive or negative, and
which was bonded to ground? (either accelerate the
corrosion, or act as cathodic protection?)

R. Walters
r...@solarray.com
Solar Engineer
--- end of quote ---
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Re: [RE-wrenches] AL wire with DC

2010-07-23 Thread dan
I'm with Dick on this one... Sure, I've seen a few good oopsies involving aluminum, (where the J box does the Salvador Dali thing)... but they're usually installed by "Uncle Larry" types... as long as the install is code compliant (Listed and properly installed), I don't think it maters much. dbDan BrownFoxfire Energy Corp.Renewable Energy Systems(802)-483-2564www.Foxfire-Energy.comNABCEP #092907-44


 Original Message 
Subject: Re: [RE-wrenches] AL wire with DC
From: richard.l.rat...@valley.net (Richard L Ratico)
Date: Fri, July 23, 2010 6:18 pm
To: re-wrenches@lists.re-wrenches.org

Dana,

Thanks for the input. Excuse me please, "OG jobs" are?

If the wire had been copper and didn't melt, but instead continued to arc, 
would the resultant heat have eventually started a fire?
What type of splice was it?

Does no one else use Al for DC? Here in rocky Vermont/NH, 
we use the same type aluminum URD cable for both AC and DC runs, but, 
always installed in PVC conduit, never direct buried. Haven't seen 
seen a problem yet.

Dick Ratico
Solarwind Electric



--- You wrote:
The problem with Al is that, IF there is ever a loose
connection,  associated arcing, that it melts not like
copper in the same situation which may arc but not melt.

I have come in on OG jobs where Al was employed and found J
boxes that were [sometimes wet] and had loose connections
and the splice was charred/melted and the AL wire was not
conducting  melted beyond use, directly at the splice. The
rubber linemen's tape was charred and there was a direct
short to the metal box which was at least grounded
correctly. I tend not to use Al based on this experience.

Thanks,  Dana Orzel

Great Solar Works, Inc
E - d...@solarwork.com
V - 970.626.5253
F - 970.626.4140
C - 970.209.4076
web - www.solarwork.com

"Responsible Technologies for Responsible People since 1988"

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf
Of R Ray Walters
Sent: Friday, July 23, 2010 7:46 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] calculating DC voltage drop

I try to keep it in copper for DC, as I had always heard of
trouble with Aluminum on DC. (True or Old Wrenches Tale?)
We definitely go to Al on long AC runs, as its whats
available, and the cost difference becomes remarkable.
I've seen small cuts in Al, later corrode completely through
the conductor.(AC run) I'm not sure what would happen it
were DC.
Probably depend on whether it was positive or negative, and
which was bonded to ground? (either accelerate the
corrosion, or act as cathodic protection?)

R. Walters
r...@solarray.com
Solar Engineer
--- end of quote ---
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[RE-wrenches] AL wire with DC

2010-07-23 Thread Dana
I cannot speak for what if.

I have seen CU  AL bolted in AL mechanical butt splices
where someone did not torque it to spec. and it went to
arcing. Both were a mess ; The butt splice was pitted /
damaged and needed replacement, the AL cable melted and the
copper cable did not.
It the same amperage, but both were 1,600+watt arrays. 
But AL is softer and the strands are larger for the same
size as CU wire. 

I think that there was a greater safety factor in the CU.
More strands, finer wires, a harder metal, therefore greater
contact area on the AL mechanical butt splice. I have seen
split bolts that were loose and you could pull the wire out
easily and no melting or arcing. 

Thanks,  Dana Orzel

Great Solar Works, Inc
E - d...@solarwork.com
V - 970.626.5253
F - 970.626.4140
C - 970.209.4076
web - www.solarwork.com

Responsible Technologies for Responsible People since 1988


-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf
Of Dana
Sent: Friday, July 23, 2010 4:24 PM
To: 'RE-wrenches'
Subject: Re: [RE-wrenches] AL wire with DC

OG - Off Grid

Thanks,  Dana Orzel

Great Solar Works, Inc
E - d...@solarwork.com
V - 970.626.5253
F - 970.626.4140
C - 970.209.4076
web - www.solarwork.com

Responsible Technologies for Responsible People since 1988

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf
Of Richard L Ratico
Sent: Friday, July 23, 2010 4:18 PM
To: re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] AL wire with DC

Dana,

Thanks for the input. Excuse me please, OG jobs are?

If the wire had been copper and didn't melt, but instead
continued to arc,
would the resultant heat have eventually started a fire?
What type of splice was it?

Does no one else use Al for DC? Here in rocky Vermont/NH,
we use the same type aluminum URD cable for both AC and DC
runs, but,
always installed in PVC conduit, never direct buried.
Haven't seen
seen a problem yet.

Dick Ratico
Solarwind Electric

--- You wrote:
The problem with Al is that, IF there is ever a loose
connection,  associated arcing, that it melts not like
copper in the same situation which may arc but not melt.

I have come in on OG jobs where Al was employed and found J
boxes that were [sometimes wet] and had loose connections
and the splice was charred/melted and the AL wire was not
conducting  melted beyond use, directly at the splice. The
rubber linemen's tape was charred and there was a direct
short to the metal box which was at least grounded
correctly. I tend not to use Al based on this experience.

Thanks,  Dana Orzel

Great Solar Works, Inc
E - d...@solarwork.com
V - 970.626.5253
F - 970.626.4140
C - 970.209.4076
web - www.solarwork.com

Responsible Technologies for Responsible People since 1988

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf
Of R Ray Walters
Sent: Friday, July 23, 2010 7:46 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] calculating DC voltage drop

I try to keep it in copper for DC, as I had always heard of
trouble with Aluminum on DC. (True or Old Wrenches Tale?)
We definitely go to Al on long AC runs, as its whats
available, and the cost difference becomes remarkable.
I've seen small cuts in Al, later corrode completely through
the conductor.(AC run) I'm not sure what would happen it
were DC.
Probably depend on whether it was positive or negative, and
which was bonded to ground? (either accelerate the
corrosion, or act as cathodic protection?)

R. Walters
r...@solarray.com
Solar Engineer
--- end of quote ---
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Re: [RE-wrenches] AL wire with DC

2010-07-23 Thread dan
check out NEC 110.14Dan BrownFoxfire Energy Corp.Renewable Energy Systems(802)-483-2564www.Foxfire-Energy.comNABCEP #092907-44


 Original Message 
Subject: [RE-wrenches] AL wire with DC
From: "Dana" d...@solarwork.com
Date: Fri, July 23, 2010 6:54 pm
To: "'RE-wrenches'" re-wrenches@lists.re-wrenches.org

I cannot speak for what if.

I have seen CU  AL bolted in AL mechanical butt splices
where someone did not torque it to spec. and it went to
arcing. Both were a mess ; The butt splice was pitted /
damaged and needed replacement, the AL cable melted and the
copper cable did not.
It the same amperage, but both were 1,600+watt arrays. 
But AL is softer and the strands are larger for the same
size as CU wire. 

I think that there was a greater safety factor in the CU.
More strands, finer wires, a harder metal, therefore greater
contact area on the AL mechanical butt splice. I have seen
split bolts that were loose and you could pull the wire out
easily and no melting or arcing. 

Thanks,  Dana Orzel

Great Solar Works, Inc
E - d...@solarwork.com
V - 970.626.5253
F - 970.626.4140
C - 970.209.4076
web - www.solarwork.com

"Responsible Technologies for Responsible People since 1988"


-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf
Of Dana
Sent: Friday, July 23, 2010 4:24 PM
To: 'RE-wrenches'
Subject: Re: [RE-wrenches] AL wire with DC

OG - Off Grid

Thanks,  Dana Orzel

Great Solar Works, Inc
E - d...@solarwork.com
V - 970.626.5253
F - 970.626.4140
C - 970.209.4076
web - www.solarwork.com

"Responsible Technologies for Responsible People since 1988"

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf
Of Richard L Ratico
Sent: Friday, July 23, 2010 4:18 PM
To: re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] AL wire with DC

Dana,

Thanks for the input. Excuse me please, "OG jobs" are?

If the wire had been copper and didn't melt, but instead
continued to arc,
would the resultant heat have eventually started a fire?
What type of splice was it?

Does no one else use Al for DC? Here in rocky Vermont/NH,
we use the same type aluminum URD cable for both AC and DC
runs, but,
always installed in PVC conduit, never direct buried.
Haven't seen
seen a problem yet.

Dick Ratico
Solarwind Electric

--- You wrote:
The problem with Al is that, IF there is ever a loose
connection,  associated arcing, that it melts not like
copper in the same situation which may arc but not melt.

I have come in on OG jobs where Al was employed and found J
boxes that were [sometimes wet] and had loose connections
and the splice was charred/melted and the AL wire was not
conducting  melted beyond use, directly at the splice. The
rubber linemen's tape was charred and there was a direct
short to the metal box which was at least grounded
correctly. I tend not to use Al based on this experience.

Thanks,  Dana Orzel

Great Solar Works, Inc
E - d...@solarwork.com
V - 970.626.5253
F - 970.626.4140
C - 970.209.4076
web - www.solarwork.com

"Responsible Technologies for Responsible People since 1988"

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf
Of R Ray Walters
Sent: Friday, July 23, 2010 7:46 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] calculating DC voltage drop

I try to keep it in copper for DC, as I had always heard of
trouble with Aluminum on DC. (True or Old Wrenches Tale?)
We definitely go to Al on long AC runs, as its whats
available, and the cost difference becomes remarkable.
I've seen small cuts in Al, later corrode completely through
the conductor.(AC run) I'm not sure what would happen it
were DC.
Probably depend on whether it was positive or negative, and
which was bonded to ground? (either accelerate the
corrosion, or act as cathodic protection?)

R. Walters
r...@solarray.com
Solar Engineer
--- end of quote ---
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Re: [RE-wrenches] AL wire with DC

2010-07-23 Thread R Ray Walters
I think some of the advantage of the Cu in a bad connection is that it 
dissipates heat better. That might explain the melting Al, but not the Cu.
Cu will melt and cook the insulation if the connection is loose enough at high 
enough amperage.
Again, I have not personally seen a problem with Al on DC runs, I just haven't 
done it.
110.14 just specifies what we already know( I think), that you have to use 
special connectors that isolate the cu from direct contact with the Al.
The new splice block type connectors are great for this.

R. Walters
r...@solarray.com
Solar Engineer




On Jul 23, 2010, at 4:54 PM, Dana wrote:

 I cannot speak for what if.
 
 I have seen CU  AL bolted in AL mechanical butt splices
 where someone did not torque it to spec. and it went to
 arcing. Both were a mess ; The butt splice was pitted /
 damaged and needed replacement, the AL cable melted and the
 copper cable did not.
 It the same amperage, but both were 1,600+watt arrays. 
 But AL is softer and the strands are larger for the same
 size as CU wire. 
 
 I think that there was a greater safety factor in the CU.
 More strands, finer wires, a harder metal, therefore greater
 contact area on the AL mechanical butt splice. I have seen
 split bolts that were loose and you could pull the wire out
 easily and no melting or arcing. 
 
 Thanks,  Dana Orzel
 
 Great Solar Works, Inc
 E - d...@solarwork.com
 V - 970.626.5253
 F - 970.626.4140
 C - 970.209.4076
 web - www.solarwork.com
 
 Responsible Technologies for Responsible People since 1988
 
 
 -Original Message-
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf
 Of Dana
 Sent: Friday, July 23, 2010 4:24 PM
 To: 'RE-wrenches'
 Subject: Re: [RE-wrenches] AL wire with DC
 
 OG - Off Grid
 
 Thanks,  Dana Orzel
 
 Great Solar Works, Inc
 E - d...@solarwork.com
 V - 970.626.5253
 F - 970.626.4140
 C - 970.209.4076
 web - www.solarwork.com
 
 Responsible Technologies for Responsible People since 1988
 
 -Original Message-
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf
 Of Richard L Ratico
 Sent: Friday, July 23, 2010 4:18 PM
 To: re-wrenches@lists.re-wrenches.org
 Subject: Re: [RE-wrenches] AL wire with DC
 
 Dana,
 
 Thanks for the input. Excuse me please, OG jobs are?
 
 If the wire had been copper and didn't melt, but instead
 continued to arc,
 would the resultant heat have eventually started a fire?
 What type of splice was it?
 
 Does no one else use Al for DC? Here in rocky Vermont/NH,
 we use the same type aluminum URD cable for both AC and DC
 runs, but,
 always installed in PVC conduit, never direct buried.
 Haven't seen
 seen a problem yet.
 
 Dick Ratico
 Solarwind Electric
 
 --- You wrote:
 The problem with Al is that, IF there is ever a loose
 connection,  associated arcing, that it melts not like
 copper in the same situation which may arc but not melt.
 
 I have come in on OG jobs where Al was employed and found J
 boxes that were [sometimes wet] and had loose connections
 and the splice was charred/melted and the AL wire was not
 conducting  melted beyond use, directly at the splice. The
 rubber linemen's tape was charred and there was a direct
 short to the metal box which was at least grounded
 correctly. I tend not to use Al based on this experience.
 
 Thanks,  Dana Orzel
 
 Great Solar Works, Inc
 E - d...@solarwork.com
 V - 970.626.5253
 F - 970.626.4140
 C - 970.209.4076
 web - www.solarwork.com
 
 Responsible Technologies for Responsible People since 1988
 
 -Original Message-
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf
 Of R Ray Walters
 Sent: Friday, July 23, 2010 7:46 AM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] calculating DC voltage drop
 
 I try to keep it in copper for DC, as I had always heard of
 trouble with Aluminum on DC. (True or Old Wrenches Tale?)
 We definitely go to Al on long AC runs, as its whats
 available, and the cost difference becomes remarkable.
 I've seen small cuts in Al, later corrode completely through
 the conductor.(AC run) I'm not sure what would happen it
 were DC.
 Probably depend on whether it was positive or negative, and
 which was bonded to ground? (either accelerate the
 corrosion, or act as cathodic protection?)
 
 R. Walters
 r...@solarray.com
 Solar Engineer
 --- end of quote ---
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 No virus found in this incoming message.
 Checked by AVG - www.avg.com
 Version: 9.0.851