RE: [RCSE] 3 conductor servo wire 22 ga.

2002-03-21 Thread Tony Rogers

Use single strand and wind it w/ your electric drill.  It'll be cheaper and
you get increased EMI noise rejection for free.

--TR
Portland, OR


-Original Message-
From: Joedy Drulia [mailto:[EMAIL PROTECTED]]

Can anyone point me to a source of the typical 3 conductor servo wiring in
22 ga?

I have found a local source for the 26 ga variety, but not the 22 ga.
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RE: [RCSE] Digital Scale Accuracy

2002-03-18 Thread Tony Rogers

300g should measure any complete HLG.  I think that 0.1g is sufficient
precision, less than that and you don't see the differences in density of
small wood pieces, more is probably wasted.

Just my opinion.  (Got my AllegroLE to come in at 34.7g lighter than
anticipated w/ judicious use of a scale.)

--TR


-Original Message-
From: Brad Willoughby [mailto:[EMAIL PROTECTED]]

What kind of accuracy is needed for hand-launch building?  Is 1 gram enough?
.1 gram?  .01 gram?  How about capacity?  100 grams? 1000 grams?  1
grams?
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RE: [RCSE] Foam (WAS: Fellow baggers beware)

2002-03-06 Thread Tony Rogers


But you bring up a question I've been meaning to ask: how does Greyboard
measure up again Blue and Pink?  It's a much more neutral color and feels
different, so maybe it's stiffer?  Lighter?.

-J

Here's some info I've compiled from various sources:

Comp Strength [psi] Density [lb/ft^3]   Specific
Strength
Dow HL 115  115 3   38.3
OC Foamular 1000100 3.6 27.8
Dow HL 60   60  2.2 27.3
OC Foamular 600 60  2.4 25.0
Dow HL 40   40  1.8 22.2
OC Foamular 400 40  2.0419.6
OC Foamular 250 25  1.8 13.9
Dow Blue Type IV25  1.8 13.9
Dow EPS Type IX 25  2   12.5
OC Foamular 150 15  1.4 10.7
Dow EPS Type II 15  1.5 10.0
Dow EPS Type I  10  1   10.0
Dow Blue Type X 15  1.6 9.4
Dow Grey15  1.6 9.4

OC = Owens Corning

Choose your foam based on requirement: lightness = lowest density; strength
= highest Specific Strength; all controlled by availability.

--TR
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[RCSE] Re: Dive Brakes!!!.are they Spoilers??

2000-12-13 Thread Tony Rogers

Brian asked:

 I am curious. If the bottom spoiler/dive brake is hinged from the back
 (trailing edge), then that forms a type of a scoop or pocket. How could
this
 cause lift? The air can't exactly flow easily around the device or over
the
 top of it...

You've probably seen those powered beer cans that spin and foam up and
explode or fly?  They don't have a very good L/D, but basically they drag
air quickly over the top--reducing pressure--and combined with fwd speed,
they push up a pile of air underneath--increasing pressure--and in a cloud
of suds, the thing flies--sorta.  Anyway, a lift killer on the bottom of the
wing does the same thing--increase pressure underneath.  The flow will be
all kinds of bad and the D part of L/D will go way up indeed, but there will
be a slight compensation in L, and that's what everyone's getting all
excited about.

Frankly, the purpose of lift killers is to decrease the L/D to the point
where you have a chance at nailing the target.  If upper/lower surface
killers are such a big deal, they will be a disadvantage because L/D won't
drop as fast as a plane with the same killer area on the top surface.
Therefore, these god--err CD's--who pontificate about banning them just
cause they feel like it are actually doing a favor to the double-sided
lift-killer flier types.  While absolutely none of any of this is based in
objective fact, I wouldn't be surprised if it's mostly hype and 3D
windtunnel tests would show there wouldn't be much discernable difference,
as long as you require all surfaces to move together.

Tony Rogers
Money-back guarantee on opinions provided here


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Re: [RCSE] DAW Me163 Comet

2000-12-05 Thread Tony Rogers

The one important thing I forgot...use servo savers!  These are a bit bulky
and intended for cars, but compared to digging a servo out of the wing to
replace the gears, they're not so bad.  I trim down the output arms to just
one hole and that helps a bit.  They will compress a bit at high speed, over
150mph, but at that speed a bit of reduced travel doesn't seem so bad
compared with the confidence they impart.

Have fun!

Tony Rogers

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Re: [RCSE] My first molded part....

2000-11-21 Thread Tony Rogers

I'll take on a couple

 I'm trying to make an all Carbon  all flying stabilizer mount like Mark
Drella's:  When you build a part like the V shaped support,

 1)Do you have to mold it to final dimensions, or can you trim the part to
dimension after it cures?

Sure you can trim it, but you'll have to do more surface prep than if you
mold to final size.  Taking some off the edges is not that hard, but be
aware of severing long fibers and significantly weakening things...

 2)If you can trim it to final dimensions,  does the vibration of
some thing like a dremel tool cause delamination or weakness?

Make sure the rotation of the cutter is tangent along the edge, not across
it.  If you hold a thin sheet flat and position the dremel tool
horizontally, you will get vibration like an instrument reed which can be
damaging.  If you hold the tool vertically, the stock will not vibrate and
will be much safer.

 3)After my part comes out of my simple mold can I
 add the reenforcing tow as a second step?

Yes (see #4)

 4)If I am molding in multiple steps what precautions should I take to
insure that I get a good bond in the secondary steps?

Using epoxy, be sure to either pile layers upon one another only a few hours
apart or clean the surfaces thoroughly between coats.  Curing epoxy will put
an "amine blush" on the surface which won't allow the next layer to properly
grip the preceding.  Wash with warm soapy water.  You can lightly sand, but
only after you clean off the blush.

Using polyester resin, you will need to know what type you are using.
Laminating resin will not fully cure, but can be recoated w/o much prep.
Finishing resin has a wax disolved in it that makes an air-proof layer
allowing full curing.  If you use this, be sure to let the resin cure, then
wash w/ something that will strip the wax (acetone, etc), then sand.

 5)What do you use for mold release?  Where do you get it?

PVA (get the spray cartidges), mold wax.  You can experiment w/ others, just
consider how much your mold is worth.  Look in autoparts shops, plastics
shops or marine shops.

 6)If I don't need a perfect finish can a use a cheaper/easier to get mold
release like Parafin wax or car wax, vaseline? ?

You can always try.  Again, do a cost/benefit analysis.  Is it worth the
risk of ruining a mold that took 50hrs to make for a $10 jar of wax?  Or do
a cheaper experiment on something that won't be missed.

Hope this helps...

Tony Rogers

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Re: [RCSE] Prototyping tools and techniques

2000-11-07 Thread Tony Rogers

 1) Am I wasting my time getting a hand coping saw for cutting hot wire
templates using phelonic material

If you are making one-off prototypes, you can get good  results making
templates from heavy poster board (like on the back of notebooks, etc).
Plot out your airfoils and glue them to the poster board using 3M 77 or
stick glue.  Then you start cutting where the wire cut will end (TE usually)
with a pair of long, sharp scissors.  Keep the scissors pressed fwd all the
time, esp when opening them at the end of a snip.  The surface will be
adequately smooth, probably better than most home-built foam cutting systems
can acheive.  I use 1" nails and 3M contact glue to hold the profiles onto
the foam.  Works well and you can make up a wing's worth of demplates in 30
minutes--then throw them out.

Hope this helps...

Tony Rogers


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Re: [RCSE] Prototyping tools and techniques

2000-11-07 Thread Tony Rogers

As for the airfoil modeling software, there is one available online at
http://beadec1.ea.bs.dlr.de/Airfoils/calcfoil.htm

This doesn't use the Eppler or XFoil code, but conformal mapping to get the
velocity distribution.  I'm not sure exactly how accurate it is, but I use
it for comparison between airfoils.  You can easily copy and paste
coordinates into the input window from your .cor files.

Cheers!

Tony Rogers

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RE: [RCSE] 3R's Delivery Time

2000-08-29 Thread Tony Rogers

Well then my three weeks sans reply isn't so bad.  I was concerned at first,
but the card didn't get charged for stuff like carbon fiber or Multiplex
gear (video not even charged yet), so I guess it's all on the up and
up--just in very light lift ...

Tony Rogers
Product Design Engineer [EMAIL PROTECTED]
Precision Interconnect  503/603-4750

   (I am still waiting for my "3Rs" Video - over a month now.)
  :'{Regis
 
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RE: [RCSE] One Piece Wing - Tangent

2000-08-24 Thread Tony Rogers


Similar question: I'm just about finished building a vac system and am
thinking about bagging my first wing.  How do I bag a triple taper (Shumann)
wing?  The surface has got to really look bad if I fiberglass wrap every
transition like Olly was talking about after the bagging.  OTOH, aligning
all those seperate sections and beds perfectly during the bagging sounds
like a nightmare to me, though much more appealing structurally.  How's it
done?

Tony Rogers
Product Design Engineer [EMAIL PROTECTED]
Precision Interconnect  503/603-4750


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RE: [RCSE] 2 meter sailplane wanted and over

2000-08-03 Thread Tony Rogers

Here's a site about Roberstson Trilerons

http://www.users.uswest.net/~slickraft/tritext.htm

Tony Rogers
Product Design Engineer [EMAIL PROTECTED]
Precision Interconnect  503/603-4750


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RE: [RCSE] Pouring lead into tubes

2000-07-18 Thread Tony Rogers

Why not pour into tubes the same diam as your wing tubes.  When the lead
cools and shrinks, it will fit the wing tubes perfectly, with no jacketing.
Just a thought...

Tony Rogers
Product Design Engineer [EMAIL PROTECTED]
Precision Interconnect  503/603-4750

 poured last night and the lead shrank in diameter enough that it
 easily fell out of the tubes. 
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RE: [RCSE] Re: Adhesives

2000-06-30 Thread Tony Rogers

Acetone:  The stuff will dissolve even set CA, it is harmless to humans
(unless lit on fire) and is readily available at stores that sell paint or
as fingernail polish remover (just get the plain stuff as some has perfume,
lotion, hormones, pheromones or other "foofy" stuff in it :)

Tony Rogers
Product Design Engineer [EMAIL PROTECTED]
Precision Interconnect  503/603-4750

 I once read somewhere about a common household chemical that disolves CA.
 
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RE: [RCSE] Lightweight HLG pushrod alternatives

2000-06-07 Thread Tony Rogers

I use 4lb fishing woven spectra line, routed through small glass beads, for
pull-pull control.  It can't weigh more than a couple grams, has very little
stretch, no slop and doesn't cause trim changes with temperature.

Tony Rogers
Product Design Engineer [EMAIL PROTECTED]
Precision Interconnect  503/603-4750


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RE: [RCSE] Wing Spar Design

2000-05-31 Thread Tony Rogers

Sorry I missed the first post.  Bill, sounds like you're working on a spar
system similar to one I'm building at the moment. It's my first design of a
"big" plane at 120".  I have two spars like you say, but I placed them so
that they are at 90% wing thickness so as not to compromise strength too
much.  This places one spar at about 17% and the other at around 42% if
memory serves.  

The spars converge in the outer panels as strength requirements decrease.
This allows me to use three panels and have two joiners equally sharing the
load at the two midspan joints.  These two joiners are significantly smaller
than the solid joiners typically found in the center of a wing because the
load on the joiner increases roughly by the distance from the wingtip
squared.  

I have an almost solid spruce spar (well, two of them actually) 3/8" wide in
the center, and no joiner to further complicate things in this already
compromising area.  The spar tapers by steps of 1/16" to 1/8" as the load
decreases.  It's still a ways from launch, so I don't know if it will work
at all, but theoretically, the wing will sustain 8g--that's 36lb.  I don't
know if this is typical, but back engineering a couple 2m and a 100" plane
gave an average value of about 6g.  

I don't know if this approach captures what you have in mind.  If you're
interested, I could fire you off the spreadsheet I used to design the spar
system.  It's pretty flexible and designed to work w/ the PlaneGeometry
spreadsheets, but can be used as a stand alone.

Tony Rogers
Product Design Engineer [EMAIL PROTECTED]
Precision Interconnect  503/603-4750


 -Original Message-
 From: Michael Imsic [SMTP:[EMAIL PROTECTED]]
 Sent: Wednesday, May 31, 2000 12:38 AM
 To:   RCSE
 Subject:  RE: [RCSE] Wing Spar Design
 
 I am sorry  this thread did not take off, it is a really interesting one I
 think.  Perhaps everyone was to busy contemplating Inge's fashion sense?
 Here are some links I have relating to spars.
 
 http://www.geocities.com/Pipeline/Halfpipe/4579/spars.html
 http://www.cstsales.com/SparBuilding.htm
 
 
 Does anyone have any other links?
 
 Kindest regards
 
 Michael
 
 Melbourne, Australia
 ICQ 3481522
 
 -Original Message-
 From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]]
 Sent: Saturday, 20 May 2000 4:03 AM
 To: RCSE
 Subject: [RCSE] Wing Spar Design
 
 
 Let's discuss wing spar design, and as a spinoff, the modes of spar
 failure.
 I'm specifically looking at built-up wings, strong enough to withstand
 heavy-pedal winching.
 
 I'll chime in more as the discussion heats up, but my initial spar design
 in
 built around spruce main spars with CF laminations, shear webs of
 vertical-grain balsa or ply, and possibly a ply box structure to contain
 the
 wing joiner rod.  I like the idea of a secondary spar at 2/3 chord with a
 light joiner rod to keep the wing halves from twisting.  The center of the
 wing panels(s) should be sheeted and 'glased, and a D-tube LE gives
 torsional rigidity.
 
 I'll fine-tune this the more I build, but from an intuitive view, it seems
 correct.
 
 I've not seen any (sailplane) failed wings, but it seems to be the
 stresses
 involved in winching would put the lower surface in tension and the upper
 surface in compression.
 
 
 --Bill
 
 
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