Re: Ruby - How about a sight glass?

2001-05-30 Thread Trent Dowler

Hello Everyone,

  Thanks to everyone for your input and thoughts. I think Steve probably nailed
it. The entire water path has a direct effect. I think I'll take the precaution
and go big while the boiler is off.
  Also, thanks for pointing out that redline sight glass is still available.
I'd forgotten all about it.
  Another question has come up during this process concerning the ends for the
sight glass. I have always disliked the sight glass ends that are a fitting
with a nut and a piece of silicon tubing compressing against the sight glass.
I've never had any problems with them, I just dislike them. (I can be quite
opinionated. grin) What I am doing for this project is building sight glass
ends very similar (if not a direct copy) to the ones that Larry Herget builds
for his locomotives. The end fittings seal with an O-ring against the top edge
of the sight glass with truss rods pulling the two ends tight against the
glass. Larry reminded me to heat the end of the sight glass tubing to melt it
slightly to form a smooth, flat sealing edge. I really like the looks and
function of his setup. Does anyone have another design that they would not mind
sharing?
  While on the sight glass subject, does anyone have a light on their sight
glass to aid in seeing the water level? I saw it once and thought it was a good
idea.
  Obviously I'm pursuing a sight glass, but I still want an LED setup like
Rishon's. I'm under the impression that it's coming. Yippee!

Later,
Trent


Harry Wade wrote:

 although since the upper passage passes only pass steam or
 air I doubt if this needs to be messed with.  I'd say Steve is hitting on
 the right question which is, does the effect of capillary action occur
 primarily in the feed line, equally along the entire tube path, or mostly
 at or near the surface?  My guess is that it occurs equally along entire
 length of the water path and that to get an improvement in reading accuracy
 the entire lower passageway needs to be enlarged, along with the glass, or
 little real improvement will be seen.
 



Re: Ruby - How about a sight glass?

2001-05-30 Thread Harry Wade

At 11:11 AM 5/30/01 -0500, you wrote:
I think we're talking about very similar designs, if not the same thing.
Trent

We're talking about exactly the same thing.  The difference in the two
is that one puts radial compression (through the ring) on the glass, the
other puts axial (end) compression on the glass.  I don't know which one
the glass is better able to withstand, axial loads or radial loads, if
there's a difference at all.  Of course with the small pressures and forces
we're working with I think this is all a great lot of hair splitting.
That's one of the good things about Ga1, it's so forgiving that if you take
care of a few basic details there's very little that won't work.

Cheers,
Harry
 



Re: Ruby - How about a sight glass?

2001-05-30 Thread Peter Trounce

Trent,
If you make a glass of the OD seal type, it is useful to get metric O-rings
because they come in 1mm cross-section, which makes quite a small unit.
Peter

 



Re: Ruby - How about a sight glass?

2001-05-29 Thread Trent Dowler

Hello Everyone,

  I would like to know peoples thoughts and/or experiences about eliminating,
or at least reducing, capillary action in a sight glass.
  Would there be any advantage to having a larger diameter sight glass if the
supply (water end) tubing was small (1/8) diameter? What about for the top
(steam end) of the glass?
  My knowledge doesn't give me an answer one way or another. Just guessing, I
would expect no real advantage to a larger sight glass if the rest of the
system was not up-sized as well.
  Thanks in advance for your help.

Later,
Trent



 



RE: Ruby - How about a sight glass?

2001-05-29 Thread Shyvers, Steve

Trent,

Your question re capillary action in a sight glass is a good one. I want
to hear from the experts, too. But my guess is that the diameter of the
sight glass is the critical dimension, because it is the surface tension of
the water at the liquid/gas interface that causes the capillary action.

Steve 



Re: Ruby - How about a sight glass?

2001-05-29 Thread Geoff Spenceley

Trent et all,

I'm no expert but I believe Steve is correct in his analysis. I bet a
larger dia sight glass would make a difference- I have less of a problem
with my 3/4 locos. A longer sight glass MAY help but usually, by design-
and wisely, the bottom of the sight glass should only extend to the safe
low point of the boiler water level. which could admit vapor to the tube
when the water is lower. Does a blowdown  on the glass help if the loco is
stopped. I certainly have a problem on most of my  45mm gauge locos except
the Merlin Hunslet which utilizes  the water tubes going to two plates --no
tube as such. OK Harry where are you?  Wade into it!!

Geoff.




Hello Everyone,

  I would like to know peoples thoughts and/or experiences about eliminating,
or at least reducing, capillary action in a sight glass.
  Would there be any advantage to having a larger diameter sight glass if the
supply (water end) tubing was small (1/8) diameter? What about for the top
(steam end) of the glass?
  My knowledge doesn't give me an answer one way or another. Just guessing, I
would expect no real advantage to a larger sight glass if the rest of the
system was not up-sized as well.
  Thanks in advance for your help.

Later,
Trent






 



Re: Ruby - How about a sight glass?

2001-05-29 Thread Harry Wade

At 11:48 AM 5/29/01 -0700, you wrote:
I'm no expert but I believe Steve is correct in his analysis.
OK Harry where are you?  Wade into it!!
Geoff.

Geoff,
 I do too, although since the upper passage passes only pass steam or
air I doubt if this needs to be messed with.  I'd say Steve is hitting on
the right question which is, does the effect of capillary action occur
primarily in the feed line, equally along the entire tube path, or mostly
at or near the surface?  My guess is that it occurs equally along entire
length of the water path and that to get an improvement in reading accuracy
the entire lower passageway needs to be enlarged, along with the glass, or
little real improvement will be seen.  If on the other hand I'm wrong, and
we all know what the chances of that are (*), and the majority of the
effect of capillary action takes place in the visible area of the glass,
then going to a larger glass will affect the most improvement.  Sorry I
couldn't be more helpful.
Cheers,
Harry

(*)  50/50
 



Re: Ruby - How about a sight glass?

2001-05-29 Thread Geoff Spenceley

Harry et al,

I have often wondered why manufacturers dont make the tubing and glass of
larger dia-is it because of possible glass tube breakage due to the
pressure.? Then couldn't thicker walled glass tubing could be used.? Even
the 3/4 scale glasses aren't much larger than our little locos. In the
case of the 1985 Merlin Hunslet, the glass plate on the water level
indicator is thicker and fastened with a number of screws.  It reads
accurately yet the tubes leading into it are pretty standard. One of Tom
Cooper's inventions??--He sure had some!--Like a huge butane tank and and
an equally big boiler. All for long running.   Not a perfect loco by
today's standards but still very accurate to the prototype.

No I'm not selling it!!

Geoff.


.

Geoff,
 I do too, although since the upper passage passes only pass steam or
air I doubt if this needs to be messed with.  I'd say Steve is hitting on
the right question which is, does the effect of capillary action occur
primarily in the feed line, equally along the entire tube path, or mostly
at or near the surface?  My guess is that it occurs equally along entire
length of the water path and that to get an improvement in reading accuracy
the entire lower passageway needs to be enlarged, along with the glass, or
little real improvement will be seen.  If on the other hand I'm wrong, and
we all know what the chances of that are (*), and the majority of the
effect of capillary action takes place in the visible area of the glass,
then going to a larger glass will affect the most improvement.  Sorry I
couldn't be more helpful.
Cheers,
Harry

(*)  50/50



 



Re: Ruby - How about a sight glass?

2001-05-29 Thread Harry Wade

At 04:48 PM 5/29/01 -0700, you wrote:
Harry et al,
I have often wondered why manufacturers dont make the tubing and glass of
larger dia

Geoff,
They do, in every imaginable size.  It's borosilicate glass and it's
the same thing that's used for laboratory equipment.  Pyrex Red Line is one
of the best known and for a while they made it in sizes that could be used
by live steamers.  They still make gauge glass for all types of full size
aplications but I don't know if Red Line tube is still made in small sizes.

Cheers,
Harry
 



Re: Ruby - How about a sight glass?

2001-05-29 Thread Phil. Paskos

It still is. Sulfur Springs sells it. It does help as does the angled
painted plate in back of the glass. You know the barber poll look.

Phil.P. Reading,Pa.

 At 04:48 PM 5/29/01 -0700, you wrote:
 Harry et al,
 I have often wondered why manufacturers dont make the tubing and glass of
 larger dia

 Geoff,
 They do, in every imaginable size.  It's borosilicate glass and it's
 the same thing that's used for laboratory equipment.  Pyrex Red Line is
one
 of the best known and for a while they made it in sizes that could be used
 by live steamers.  They still make gauge glass for all types of full size
 aplications but I don't know if Red Line tube is still made in small
sizes.

 Cheers,
 Harry


 



Re: Ruby - How about a sight glass?

2001-05-04 Thread Paul Trevaskis

Gentlemen

You have caught me on the hop
I have a Ruby kit under development, just need more hours in the day.

Cheers
Paul Trevaskis


 



Re: Ruby - How about a sight glass?

2001-05-03 Thread Trent Dowler

Hello Everyone,

  Maybe I'm missing something. Wouldn't there have to be a bushing silver brazed into 
the
backhead (or somewhere) on the boiler to use a glow plug as a level sensor? If you were
going to do that you might as well just go ahead and put a regular sight glass in. 
Right?
Modifying the boiler is exactly what I'm trying to get around.
  Like I said, I may be missing exactly what is being said about the glow plug.
  As for the blinking LED, in my thinking, it should only blink when the water level 
needs
attention. Or should only glow when attention is needed. IMO
  Now a new twist on the subject. In mold making, we have brass plugs that have a soft
rubber sleeve on one end and a socket head screw through the middle. The brass is held 
in
place and the screw tightened therefore expanding the rubber to seal off against the 
sides
of the cooling line in the mold. I don't remember ever dislodging one of the plugs 
during
pressure testing. I have a feeling that it would be quite a rememberable event if one 
had
given way. grin Could something like this be used? I'm thinking, drill a suitable 
size
hole in the boiler, insert one of the brass inserts (modified with a hole for the 
water to
pass) to accept the line for the sight glass and tighten it up in the hole. Sounds 
like a
L O N G shot, but it may spawn another idea. I might have to give it a try on a 
pressure
vessel other than my Ruby's boiler to see if it will withstand 150 PSI or so in thin
tubing.
  Ahh, the ideas are rolling now. grin

Later,
Trent


[EMAIL PROTECTED] wrote:

 I'm thinking a cheap glo-plug with the coil snipped and straightened.
 Then fill in the cavity so that the 'water drop effect' doesn't get you.
 If placed close to the burner on a Ruby this should also evaporate any
 water that bridged the gap.

 Blinking LEDs are not an issue.  Radio Shack sells LEDs that already have
 the flashing circuit built in.
 



Re: Ruby - How about a sight glass?

2001-05-03 Thread Harry Wade

At 08:17 PM 5/3/01 -0500, you wrote:
Maybe I'm missing something. Wouldn't there have to be a bushing silver
brazed into the backhead (or somewhere) on the boiler to use a glow plug as
a level sensor?   If you were going to do that you might as well just go
ahead and put a regular sight glass in. Right?
Trent

Trent,
You aren't missing anything.   But maybe what is needed is sideways
thinking, as Mike Chaney pointed out.  The penetration needed for a working
steam fitting and the penetration needed for an electrode are, or CAN be,
two completely different things.  I could see an electrode being made from
a #2-56 screw.  That would be roughly a #9 BA.   In my opinion a thread
this small could be made straight into 1/16 copper sheet without a bushing
and be successful.  A .078 hole is considerably different than the 3/8 or
so hole needed to fit a bushing for a fitting.


Regards,
Harry Wade
Nashville, Tn
 



Re: Ruby - How about a sight glass?

2001-05-03 Thread Trent Dowler

Harry,

  I'd have never thought of using #2-56 threads without a bushing on the
boiler. More food for thought.

Later,
Trent

Harry Wade wrote:

 I could see an electrode being made from
 a #2-56 screw.  In my opinion a thread
 this small could be made straight into 1/16 copper sheet without a bushing
 and be successful.
 



Re: Ruby - How about a sight glass?

2001-05-03 Thread M. Paterson

I really like the idea of an electronic water level
indicator.  My track is ground level, if I could adapt
an electronic indicator to my FrankS and Ruby that
would turn on when the water reaches a predetermined
level then I would not have to stand on my head to
look at a site glass or stop every 15 minutes to add
water to the boiler.  My thought is that if something
could be adapted through the pressure relief fitting
then an additional hole would not have to be drilled
and tapped into the boiler.
mp

--- Trent Dowler [EMAIL PROTECTED] wrote:
 Hello Everyone,
 
   Maybe I'm missing something. Wouldn't there have
 to be a bushing silver brazed into the
 backhead (or somewhere) on the boiler to use a glow
 plug as a level sensor? If you were
 going to do that you might as well just go ahead and
 put a regular sight glass in. Right?
 Modifying the boiler is exactly what I'm trying to
 get around.
   Like I said, I may be missing exactly what is
 being said about the glow plug.
   As for the blinking LED, in my thinking, it should
 only blink when the water level needs
 attention. Or should only glow when attention is
 needed. IMO
   Now a new twist on the subject. In mold making, we
 have brass plugs that have a soft
 rubber sleeve on one end and a socket head screw
 through the middle. The brass is held in
 place and the screw tightened therefore expanding
 the rubber to seal off against the sides
 of the cooling line in the mold. I don't remember
 ever dislodging one of the plugs during
 pressure testing. I have a feeling that it would be
 quite a rememberable event if one had
 given way. grin Could something like this be used?
 I'm thinking, drill a suitable size
 hole in the boiler, insert one of the brass inserts
 (modified with a hole for the water to
 pass) to accept the line for the sight glass and
 tighten it up in the hole. Sounds like a
 L O N G shot, but it may spawn another idea. I might
 have to give it a try on a pressure
 vessel other than my Ruby's boiler to see if it will
 withstand 150 PSI or so in thin
 tubing.
   Ahh, the ideas are rolling now. grin
 
 Later,
 Trent
 
 
 [EMAIL PROTECTED] wrote:
 
  I'm thinking a cheap glo-plug with the coil
 snipped and straightened.
  Then fill in the cavity so that the 'water drop
 effect' doesn't get you.
  If placed close to the burner on a Ruby this
 should also evaporate any
  water that bridged the gap.
 
  Blinking LEDs are not an issue.  Radio Shack sells
 LEDs that already have
  the flashing circuit built in.
  


__
Do You Yahoo!?
Yahoo! Auctions - buy the things you want at great prices
http://auctions.yahoo.com/ 



Re: Ruby - How about a sight glass?

2001-05-02 Thread Charles Brumbelow

Use a miniature spark (not glow) plug at the desired water level, so that
the resistance between the center electrode and the shell electrode would
greatly increase once the water level dropped below that level?  Probably
would want a generous gap between the electrodes to avoid the lingering
water drop situation.

Charles

- Original Message -
From: [EMAIL PROTECTED]
To: Multiple recipients of sslivesteam [EMAIL PROTECTED]
Sent: Tuesday, May 01, 2001 10:51 PM
Subject: Re: Ruby - How about a sight glass?


 It very well could be that simple.  I'm going to have to experiment now.
 The hardest part will be getting the wire out through the metal turret
 without leaks.  Should be possible with an enamel-coated wire.

 I'll get back to you...  ;]

 Trot, the thinkerin', fox...

 On Tue, 1 May 2001, Trent Dowler wrote:

Now, my non electronics mind started to work. If a simple electrode
(wire?)
  were to be placed down through the existing steam fitting, insulated
from the
  actual fittings and boiler, and the other contact was the boiler itself,
could
  the water act as the conductor between the two contacts ot trigger a
simple
  electronics circuit to light an LED when the contact was broken (no
water
  conductance between the two contacts)? Will the distilled water conduct
enough
  current to actually be of use? Would it be simpler to light an LED and
then it
  go out when the water level drops to the low level?
Sounds too simple. Anyone with ideas out there?
 
  Later,
  Trent


  /\_/\TrotFox\ Always remember,
 ( o o )  AKA Landon Solomon   \ There is a
  \./ [EMAIL PROTECTED] \ third alternative.

 



Re: Ruby - How about a sight glass?

2001-05-02 Thread Terry Griner

Trent,
  Your thoughts seem to be right, give it a try and let us know!
Terry Griner
Columbus Ohio USA

 [EMAIL PROTECTED] 05/01/01 11:24PM 
Hello Everyone,

  This is a somewhat old subject, but I'm determined to find a simple solution
to putting a sight glass on my Ruby without completely rebuilding the boiler.
  Another (lurking) lister e-mailed me with a thought that seems very possible.
It was suggested that an electronic sight glass like the one found on the new
Rishon locomotive be used on the Ruby.
  I did a small (VERY small) amount of research on the possibilities but I'm no
electronics person.
  I have e-mailed Paul Trevaskis from Rishon about more information about the
one that they use on their new engine but haven't heard back from him yet. I saw
it at DH and really liked it (engine and electronics circuit). The circuit
seemed simple, but I never saw the support parts (PC board, sensors, components,
etc.) for it so it may be a real monster of a project.
  In the most simple terms, when the water level reaches the lowest desired
level, an LED lights on the bunker signaling the operator that it's time to top
off the boiler.
  Now, my non electronics mind started to work. If a simple electrode (wire?)
were to be placed down through the existing steam fitting, insulated from the
actual fittings and boiler, and the other contact was the boiler itself, could
the water act as the conductor between the two contacts ot trigger a simple
electronics circuit to light an LED when the contact was broken (no water
conductance between the two contacts)? Will the distilled water conduct enough
current to actually be of use? Would it be simpler to light an LED and then it
go out when the water level drops to the low level?
  Sounds too simple. Anyone with ideas out there?

Later,
Trent
 




Re: Ruby - How about a sight glass?

2001-05-02 Thread trotfox

I'm thinking a cheap glo-plug with the coil snipped and straightened.
Then fill in the cavity so that the 'water drop effect' doesn't get you.
If placed close to the burner on a Ruby this should also evaporate any
water that bridged the gap.

Blinking LEDs are not an issue.  Radio Shack sells LEDs that already have
the flashing circuit built in.  All you have to do is supply power and it
blinks all by itself.

Trot, the fox who needs time to play!  {:(

On Tue, 1 May 2001, Trent Dowler wrote:

 Trot and Everyone,

   Rishon has apparently gone to the LED sight glass on several (if not all) of their
 locomotives so it must be working well for them. Their Mason Bogie description
 mentions the blinking LED sight glass. Blinking would be nice, but I'd settle for
 ON or OFF at this point. If memory serves me well, Rishon places two bushings in
 the backhead to accomodate the contacts for the sight glass. Corrections anyone?


 /\_/\TrotFox\ Always remember,
( o o )  AKA Landon Solomon   \ There is a
 \./ [EMAIL PROTECTED] \ third alternative.
 



Re: Ruby - How about a sight glass?

2001-05-02 Thread trotfox

Outdated transistors are not a big deal.  If the plans can be found I
could update the specs to allow for current production devices.  I'm sure
I can find an SK cross-reference book somewhere without too much
difficulty.  ;]

I'm expecting that they would only be used for switching and if this is
the case the specific devices are not crucial.  So long as the transistors
are the same type (PNP, NPN, FET, MOSFET...) and have similar specs.

Trot, the bipolar, fox...  }=]

On Tue, 1 May 2001, Harry Wade wrote:

 At 10:24 PM 5/1/01 -0500, you wrote:

 Trent,
  It's not new.  Either Peter Dupen or Roy Amsbury (both 1st medal
 winners for locomotives at Model Engineer (London) Exhibitions) described
 an electronic water level indicator system in Model Engineer magazine 20 or
 so years ago.  If I remember correctly it used insulated backhead sensors,
 roughly resembling spark plugs, through detector circuit and LEDS.   The
 circuitry was relatively simple.  Whatcha' wanna bet Paul's is an adaption
 of that? :-)   I can look up the dates if anyone is interested.  The
 problem might be, as I have runn into before, that the transistors called
 for in the circuits are now long obsolete and discontiued.

 Regards,
 Harry Wade
 Nashville, Tn


 /\_/\TrotFox\ Always remember,
( o o )  AKA Landon Solomon   \ There is a
 \./ [EMAIL PROTECTED] \ third alternative.
 



Re: Ruby - How about a sight glass?

2001-05-02 Thread trotfox

Or just use a three channel radio to turn up the speed on that modified
servo-driven water pump in the tender.  };]

Trot, the hands-off, fox...  =]

On Wed, 2 May 2001, Charles Brumbelow wrote:

 If this works, you can put the LED on top of the cab roof or dome, see it at
 a distance, and run squirt/pump more water in the boiler.  Useful if you are
 using R/C and thus not handling the controls up close.  Charles


 /\_/\TrotFox\ Always remember,
( o o )  AKA Landon Solomon   \ There is a
 \./ [EMAIL PROTECTED] \ third alternative.
 



Re: Ruby - How about a sight glass?

2001-05-02 Thread trotfox

What is your thought on using a glow plug by snipping the filement at the
body then stretching it out.  The lingering water drops could be helped by
filling the cavity in the plug with hi-temp epoxy...

Trot, the R/C-enabled, fox...

On Wed, 2 May 2001, Charles Brumbelow wrote:

 Use a miniature spark (not glow) plug at the desired water level, so that
 the resistance between the center electrode and the shell electrode would
 greatly increase once the water level dropped below that level?  Probably
 would want a generous gap between the electrodes to avoid the lingering
 water drop situation.

 Charles


 /\_/\TrotFox\ Always remember,
( o o )  AKA Landon Solomon   \ There is a
 \./ [EMAIL PROTECTED] \ third alternative.
 



RE: Ruby - How about a sight glass?

2001-05-02 Thread Shyvers, Steve

Regarding the sensors for an electronic water level gauge: I have not seen
the articles that Harry refers to, but I suspect that simple continuity
sensors (using the electrical continuity of water) to close a circuit would
not be reliable enough. Two of them might work if set up in a wheatstone
bridge or comparator circuit arrangement. The assumption would be that if
both sensors were exposed to steam then they would have equivalent circuit
resistance. If the lower one were immersed in boiler water, then it would
exhibit a different resistance and unbalance the bridge circuit. Some
fiddling with circuit values would be required to make it work, and
electronic components are not critical and readily available, as Trot says.

Optical sensors might be another method to detect boiler water level by
using LED's and optical sensors. I am still thinking about this one.

Regards,

Steve 



Re: Ruby - How about a sight glass?

2001-05-02 Thread Mike Chaney

Trant asked:-

   To seal the wire from leaks, could epoxy be used between it and the
turret? It has
 sealing ability and is non conductive. Might have a problem with
temperature or
 shrinkage. I'm not sure.
   Long shot here, but what about high temp silicone? It stays pliable, is
oil and
 water resistant, and obviously has sealing abilities. Probably couldn't
stand up to
 40 PSI though without our cutting a shallow groove in the turret nut for
it to grip
 into. thinking out loud

Think sideways!  It doesn't have to be a piece of wire.  Why not use an
insulator threaded internally and externally and sealed with PTFE (Teflon)
tape - just like all the other fittings which we poke into our boilers?  If
I had any real interest (and if others hadn't got there before me) I'd
invent one.

Mike


 



Re: Ruby - How about a sight glass?

2001-05-02 Thread Chris Wolcott

In theory, PURE water will not conduct electricity.  It is the 
impurities that are normally found in water that do.  Being that we use 
distilled water, but put it in a copper vessel, conductivity may not be 
a constant.  It is worth the effort to do an experiment though.  That 
would be the easiest to implement.  I'm not sure how a moisture detector 
works, but another possible way is a simple float switch.  While water 
is in the boiler, the float lifts off the contacts and the circuit is 
open.  When the level drops, so does the float and Voilia!  The circuit 
is completed.  However it is done it must be able to handle quite a bit 
of heat.

Trent Dowler wrote:

 It was suggested that an electronic sight glass like the one found on the new
 Rishon locomotive be used on the Ruby.

SNIP

 Sounds too simple. Anyone with ideas out there?

The best ideas often are!
 



Re: Ruby - How about a sight glass?

2001-05-02 Thread SaltyChief

In a message dated 01-05-02 07:50:19 EDT, you write:

 Will the distilled water conduct enough current to actually be of use? 

 If I recall correctly from many, many years ago in chemestry that 
distilled water will not conduct electrical current.  I may be wrong but 
there has to be something in the water,(salt, minerals, acid, etc.) for it to 
conduct elecrticity.
Salty 



Re: Ruby - How about a sight glass?

2001-05-02 Thread trotfox

I don't know about distilled water but the DI water here at work has a
resistance in the 3M range.  Distilled water should be a good deal more
conductive but you must remember that we do not have to actually use this
current carrying capacity to turn on the LED.  We only need to sense the
current flow to be able to control a switch.  A Darlington transistor
setup should be able to get us what we need.  As soon as I'm able to see
what the resistance of a glass of distilled water is I'll be able to tell
you more.  :]

It's all about circuit design!

Trot, the electrical, fox...


 /\_/\TrotFox\ Always remember,
( o o )  AKA Landon Solomon   \ There is a
 \./ [EMAIL PROTECTED] \ third alternative.
 



Re: Ruby - How about a sight glass?

2001-05-01 Thread Trent Dowler

Hello Everyone,

  This is a somewhat old subject, but I'm determined to find a simple solution
to putting a sight glass on my Ruby without completely rebuilding the boiler.
  Another (lurking) lister e-mailed me with a thought that seems very possible.
It was suggested that an electronic sight glass like the one found on the new
Rishon locomotive be used on the Ruby.
  I did a small (VERY small) amount of research on the possibilities but I'm no
electronics person.
  I have e-mailed Paul Trevaskis from Rishon about more information about the
one that they use on their new engine but haven't heard back from him yet. I saw
it at DH and really liked it (engine and electronics circuit). The circuit
seemed simple, but I never saw the support parts (PC board, sensors, components,
etc.) for it so it may be a real monster of a project.
  In the most simple terms, when the water level reaches the lowest desired
level, an LED lights on the bunker signaling the operator that it's time to top
off the boiler.
  Now, my non electronics mind started to work. If a simple electrode (wire?)
were to be placed down through the existing steam fitting, insulated from the
actual fittings and boiler, and the other contact was the boiler itself, could
the water act as the conductor between the two contacts ot trigger a simple
electronics circuit to light an LED when the contact was broken (no water
conductance between the two contacts)? Will the distilled water conduct enough
current to actually be of use? Would it be simpler to light an LED and then it
go out when the water level drops to the low level?
  Sounds too simple. Anyone with ideas out there?

Later,
Trent
 



Re: Ruby - How about a sight glass?

2001-05-01 Thread trotfox

It very well could be that simple.  I'm going to have to experiment now.
The hardest part will be getting the wire out through the metal turret
without leaks.  Should be possible with an enamel-coated wire.

I'll get back to you...  ;]

Trot, the thinkerin', fox...

On Tue, 1 May 2001, Trent Dowler wrote:

   Now, my non electronics mind started to work. If a simple electrode (wire?)
 were to be placed down through the existing steam fitting, insulated from the
 actual fittings and boiler, and the other contact was the boiler itself, could
 the water act as the conductor between the two contacts ot trigger a simple
 electronics circuit to light an LED when the contact was broken (no water
 conductance between the two contacts)? Will the distilled water conduct enough
 current to actually be of use? Would it be simpler to light an LED and then it
 go out when the water level drops to the low level?
   Sounds too simple. Anyone with ideas out there?

 Later,
 Trent


 /\_/\TrotFox\ Always remember,
( o o )  AKA Landon Solomon   \ There is a
 \./ [EMAIL PROTECTED] \ third alternative.
 



Re: Ruby - How about a sight glass?

2001-05-01 Thread Trent Dowler

Trot and Everyone,

  Rishon has apparently gone to the LED sight glass on several (if not all) of their
locomotives so it must be working well for them. Their Mason Bogie description
mentions the blinking LED sight glass. Blinking would be nice, but I'd settle for
ON or OFF at this point. If memory serves me well, Rishon places two bushings in
the backhead to accomodate the contacts for the sight glass. Corrections anyone?
  To seal the wire from leaks, could epoxy be used between it and the turret? It has
sealing ability and is non conductive. Might have a problem with temperature or
shrinkage. I'm not sure.
  Long shot here, but what about high temp silicone? It stays pliable, is oil and
water resistant, and obviously has sealing abilities. Probably couldn't stand up to
40 PSI though without our cutting a shallow groove in the turret nut for it to grip
into. thinking out loud
  The turret nut on my Ruby is either really tight, or has Locktite on it. Either
way, it's tight! If I can get it out without destroying it I might can tell more what
we have to deal with there. Someone else (Salty?) mentioned that the turret nut hole
was extremely small. Looking from the side plug (which wasn't nearly as tight) I can
certainly see what they meant.
  Keep me up to date on what you figure out. If I make any new discoveries I'll do
the same.
  Anyone else out there with any ideas?

Later,
Trent


[EMAIL PROTECTED] wrote:

 It very well could be that simple.  I'm going to have to experiment now.
 The hardest part will be getting the wire out through the metal turret
 without leaks.  Should be possible with an enamel-coated wire.

 I'll get back to you...  ;]
 



Re: Ruby - How about a sight glass?

2001-05-01 Thread Harry Wade

At 10:24 PM 5/1/01 -0500, you wrote:
Would it be simpler to light an LED and then it go out when the water
level drops to the low level?  Sounds too simple. Anyone with ideas out there?
Later,
Trent

Trent,
 It's not new.  Either Peter Dupen or Roy Amsbury (both 1st medal
winners for locomotives at Model Engineer (London) Exhibitions) described
an electronic water level indicator system in Model Engineer magazine 20 or
so years ago.  If I remember correctly it used insulated backhead sensors,
roughly resembling spark plugs, through detector circuit and LEDS.   The
circuitry was relatively simple.  Whatcha' wanna bet Paul's is an adaption
of that? :-)   I can look up the dates if anyone is interested.  The
problem might be, as I have runn into before, that the transistors called
for in the circuits are now long obsolete and discontiued.

Regards,
Harry Wade
Nashville, Tn
 



Re: Ruby - How about a sight glass?

2001-05-01 Thread VR Bass

Trent,

I recall someone putting a sight glass on a Roundhouse boiler by drilling up 
through the bottom and mounting a banjo fitting with the rear boiler support 
bolt.  The top of the glass was connected at the backhead fill plug.  This might 
be worth considering with the Ruby, since you have a good place to connect 
the top, and the support post on the bottom of the boiler looks like it might 
lend itself to being turned into a tube

best regards,
  -Vance-

Vance Bass
FHPB Railroad Supply Co.
6933 Cherry Hills Loop NE
Albuquerque, NM 87111 USA
http://www.nmia.com/~vrbass/fhpb/ 



Re: Ruby - How about a sight glass?

2001-04-12 Thread Harry Wade

At 09:16 PM 4/11/01 -0500, you wrote:
After reading Harry's post, I tend to think that he has hit the nail on
the head with his predictions (or perhaps past experience?)

Trent,
 Not by experience, at least in the Failed Experiment sense.  The
installation parameters for water gauges were learned early-on and it never
occurred to me to question or circumvent those, although there are always
several ways to skin a cat.   The gauge must, by the most direct means
tolerable, form a continuous connection between an entry point beneath the
surface of the water with an entry point within the steam space.  If you
can find a way to do that you have it made.
 What will happen in this loop arrangement is a matter of
thermodynamics, with a little physics thrown in.  The loop will fill with
water because as steam replaces air in the boiler system and enters the
atmosphere of the tube it will condense (we assume the tube is less warm
than the surfaces of the boiler) and since the accumulating slug of water
is held captive and can't be moved up or out by inbalance in steam or
atmospheric pressures, it will remain in the tube as condensate.  As the
accumulated water rises in the glass, it will not except by the purest
coincidence reflect the level of water in the boiler.
 Also, water gauges with very small tubes, like ours, are quite erratic
due to the influence of capillary action on the height of the water in the
glass.  A small tube will tend to draw fluid in thus tending to give a
level reading that is higher that the actual fluid level in the vessel
being gauged.  But it's not unheard-of for a thin glass to resist fluid
also, giving a lower than actual reading.   A gauge installation solution
that involves a longish run of thin tube to get to the water or the steam
space is likely to suffer more than usual from capillary problems.
Cheers,
Harry
 



Re: Ruby - How about a sight glass?

2001-04-12 Thread Terry Griner

Trent,
  The only thing I saw that is close to the idea of a sight glass on a Ruby is a set 
of articles in "Steam in the Garden" about additions to BAGRS loco. There was a 
description/ plan for installing a sight glass on the vertical boiler, could this be 
what you are thinking of?
Terry Griner
Columbus Ohio USA

 [EMAIL PROTECTED] 04/11/01 10:16PM 
  I wish I could remember more about the sight glass setup, or at least
where I saw it. I have so many old magazines it could have been from 20
years ago.
  After reading Harry's post, I tend to think that he has hit the nail on
the head with his predictions (or perhaps past experience?) with the glass
filling with condensate and giving a false reading. At the same time I
think that there surely has to be a simple solution. But what is it?
  I have a pressure gauge on my Ruby but have not figured out as of yet how
to help predict water level with the reading. Maybe I'm not supposed to be
able to. Input anyone?

Later,
Trent


Harry Wade wrote:

  Such a loop would eventually fill
 with condensate and show full all the time.  If the gauge had a lower
 blowdown valve and you purged the gauge, it would show completely empty
 (steam only) until it filled with condensate again.
 




Re: Ruby - How about a sight glass?

2001-04-11 Thread Chris wolcott

If you remember where you saw it, I'd be interested in seeing it (or a picture at
least).

Unless I'm missing something, it seems to me a tube coming out of the turret down
to the bottom of the boiler and back up to the turret would not show current water
level, but act more like a 'P' trap in a sink.  There would be nothing to put water
into it nor any impetus for the water to leave it.  There has to be a difference in
elevation of the ends for it to work.  (Perhaps if you turned the engine on its
side, this arrangement would work.)

Trent Dowler wrote:

   Didn't I see a write up in a magazine a while back about a sight glass that
 didn't
 require modifications to the Ruby boiler? I have it in my head that it used a
 tube going into the boiler from the top existing plug on the boiler for the
 regulator, extending to near the bottom and was vented from the other end of the
 sight glass back to one of the fittings on the steam regulator.
 



Re: Ruby - How about a sight glass?

2001-04-11 Thread Harry Wade

At 08:34 AM 4/11/01 -0500, you wrote:
Unless I'm missing something, it seems to me a tube coming out of the
turret down
to the bottom of the boiler and back up to the turret would not show
current water
level, but act more like a 'P' trap in a sink.

Chris,
No, you aren't mising anything.   Such a loop would eventually fill
with condensate and show full all the time.  If the gauge had a lower
blowdown valve and you purged the gauge, it would show completely empty
(steam only) until it filled with condensate again.

Cheers,
Harry
 



Re: Ruby - How about a sight glass?

2001-04-11 Thread Kevin Strong

Perhaps it would be possible to run two tubes, one longer than the other.
That may give you the two "take off" points you need for a glass.
Personally, I think it may be easier to just put in a "monocock"
arrangement, where you have a valve on a line that begins just above the
flue. If you open this valve and get steam, you need to put water in.
Otherwise, you're good.

Most steam locomotives had this kind of arrangement, except they had three
different valves set at varying heights. (a tri-cock) This was a backup to
the water glass.

I've thought about doing something like that for my Ruby bash, but haven't
gotten around to it. (as with a lot of things.)

Later,

K
 



Re: Ruby - How about a sight glass?

2001-04-11 Thread SaltyChief


  Has anyone ever taken the top nut off the turret? If that goes thru into 
the boiler,   
 I have had my Ruby almost totally disassembled.  I doubt if there is 
enough space for a small tube,  unless it was a very small tube, to go 
through the nut and into the boiler without restricting the steam flow 
through the block to the lubricator and cylinders.  I'm not saying it cannot 
be done but I would get ahold of another nut before I started to attempt to 
install a tube through one.
Salty 



Re: Ruby - How about a sight glass?

2001-04-11 Thread Trent Dowler

  I wish I could remember more about the sight glass setup, or at least
where I saw it. I have so many old magazines it could have been from 20
years ago.
  After reading Harry's post, I tend to think that he has hit the nail on
the head with his predictions (or perhaps past experience?) with the glass
filling with condensate and giving a false reading. At the same time I
think that there surely has to be a simple solution. But what is it?
  I have a pressure gauge on my Ruby but have not figured out as of yet how
to help predict water level with the reading. Maybe I'm not supposed to be
able to. Input anyone?

Later,
Trent


Harry Wade wrote:

  Such a loop would eventually fill
 with condensate and show full all the time.  If the gauge had a lower
 blowdown valve and you purged the gauge, it would show completely empty
 (steam only) until it filled with condensate again.
 



Re: Ruby - How about a sight glass?

2001-04-10 Thread Harry Wade

At 11:33 AM 4/9/01 -0500, you wrote:
So, does anyone have any thoughts on adding a sight glass to the Ruby?
and tapped directly into the backhead or is a brass fitting required?
(Brazing in a brass fitting there would be a bit of a chore. . . )  How
does one attach a glass anyway?  Two connections linked by a solid
object makes screwing them in impractical.

Chris,
   Actually a water gauge isn't typically a solid object.  The glass is
usually seperate, ie "loose",  from the upper and lower gauge fittings, and
is installed between the two in a "gland" arrangement using compressible
packing.  In miniature gauges the glands are most often two compression
nuts with rubber sealing rings.   Thus the two end fittings of the glass
can be screwed into boiler mounting bushings and aligned, and the sight
glass tube, with the compression nuts, is slipped into the assembly and
tightened.
  When retrofitting an existing boiler there are two dangers for the
unaware; first, disturbing an existing silver solder seam, and burning up
the fine threads in existing boiler penetrations.  For more on this subject
pick up the next issue of Small Scale Steam Hobbyist where I will have an
article which covers the subject of boiler retrofitting in sickening
detail.  Also, when thinking of the material for boiler fittings and
attachments, particularly of bushings, bronze should be the material of
choice rather than brass.

Regards,
Harry Wade
Nashville, Tn
 



Re: Ruby - How about a sight glass?

2001-04-10 Thread Trent Dowler

Hello,

  Call me crazy if you want to (some of you have already done that) but didn't
I see a write up in a magazine a while back about a sight glass that didn't
require modifications to the Ruby boiler? I can't find the article (or maybe it
was a web page) but I have it in my head that it used a tube going into the
boiler from the top existing plug on the boiler for the regulator, extending to
near the bottom and was vented from the other end of the sight glass back to
one of the fittings on the steam regulator.
  I may have this so terribly twisted around that it's impossible to figure
out. Sounds plausible to me though.
  Any thoughts?

Later,
Trent