Re: [Emc-users] Pico on Pluto

2008-06-10 Thread Jon Elson
Kirk Wallace wrote: > Removing C14 and C15 stopped the inductor heating without affecting > anything else, as far as I could tell. I wonder if smaller caps or a > different core type might help. > Excellent! Well, these are 47 uH 15 A inductors, and pretty amazing at that size. I have found n

Re: [Emc-users] Pico on Pluto

2008-06-10 Thread Jon Elson
Kirk Wallace wrote: > On Mon, 2008-06-09 at 20:24 -0500, Jon Elson wrote: > ... snip > >>I have another test. Try running the system exactly as it is >>when the inductors overheat, but with the motor disconnected. >>If it still overheats, you can remove C14 and C15 (right near >>the power conn

Re: [Emc-users] Pico on Pluto

2008-06-09 Thread Kirk Wallace
On Mon, 2008-06-09 at 20:17 -0700, Kirk Wallace wrote: > On Mon, 2008-06-09 at 20:24 -0500, Jon Elson wrote: > ... snip > > I have another test. Try running the system exactly as it is > > when the inductors overheat, but with the motor disconnected. > > If it still overheats, you can remove C14

Re: [Emc-users] Pico on Pluto

2008-06-09 Thread Kirk Wallace
On Mon, 2008-06-09 at 20:24 -0500, Jon Elson wrote: ... snip > I have another test. Try running the system exactly as it is > when the inductors overheat, but with the motor disconnected. > If it still overheats, you can remove C14 and C15 (right near > the power connector). These are the capa

Re: [Emc-users] Pico on Pluto

2008-06-09 Thread Jon Elson
Jon Elson wrote: > Kirk Wallace wrote: > >>On Sun, 2008-06-08 at 01:21 -0500, Jon Elson wrote: >>... snip >> >> >>>Your last order of servo amps may be included in this batch. >>>If the power transistors say "FB260" on them, they need the fix. >>>If they say "31N20D" then they don't. >>> >>>Jon >>

Re: [Emc-users] Pico on Pluto

2008-06-08 Thread Jon Elson
Kirk Wallace wrote: > On Sun, 2008-06-08 at 01:21 -0500, Jon Elson wrote: > ... snip > >>Your last order of servo amps may be included in this batch. >>If the power transistors say "FB260" on them, they need the fix. >>If they say "31N20D" then they don't. >> >>Jon > > > My amps have FB260's. Sh

Re: [Emc-users] Pico on Pluto

2008-06-08 Thread Kirk Wallace
On Sun, 2008-06-08 at 01:21 -0500, Jon Elson wrote: ... snip > Your last order of servo amps may be included in this batch. > If the power transistors say "FB260" on them, they need the fix. > If they say "31N20D" then they don't. > > Jon My amps have FB260's. Should I put some caps on them? --

Re: [Emc-users] Pico on Pluto

2008-06-08 Thread Mark Wendt (Contractor)
At 06:13 PM 6/7/2008, you wrote: >On Sat, 2008-06-07 at 13:32 -0700, Kirk Wallace wrote: >... snip > > I can certainly try, but I am using the latest 2.2.5 which should be > > fixed. I have pwmdir set true. I measured only logic levels on the dir > > pin and analog on the PWM pin. The no load forwa

Re: [Emc-users] Pico on Pluto

2008-06-07 Thread Jon Elson
Kirk Wallace wrote: > > These are a little embarrassing, but here are some pictures of my > Pico/Pluto setup: > > http://www.wallacecompany.com/machine_shop/Pluto/ > > The cores of the inductors seem to be heating and not the copper, so it > takes a while for the heat to be detected. It seems t

Re: [Emc-users] Pico on Pluto

2008-06-07 Thread Jon Elson
Kirk Wallace wrote: > > I can certainly try, but I am using the latest 2.2.5 which should be > fixed. I have pwmdir set true. I measured only logic levels on the dir > pin and analog on the PWM pin. The no load forward and reverse RPM > through the range (0 to 5500) was within 50 RPM. > OK, not

Re: [Emc-users] Pico on Pluto

2008-06-07 Thread Jon Elson
Jeff Epler wrote: > Jon, > What *should* the driving signals look like at the input of your > amplifiers? I assume from your response that I'm making some kind of > rookie mistake here, compounded by the fact that I still don't > understand what the mistake is. No, maybe not. My amps were designe

Re: [Emc-users] Pico on Pluto

2008-06-07 Thread Jon Elson
That should have read "re-tuned the DEAD time" Jon - Check out the new SourceForge.net Marketplace. It's the best place to buy or sell services for just about anything Open Source. http://sourceforge.net/services/buy/index.ph

Re: [Emc-users] Pico on Pluto

2008-06-07 Thread Jon Elson
Kirk Wallace wrote: > On Sat, 2008-06-07 at 13:06 -0500, Jon Elson wrote: > ...snip > >>would put the PWM duty cycle at 50%, the worst case. What is >>your DC supply voltage? >> >>Jon > > > 53 VDC unregulated with 500 uF of filter caps. So far the motor has had > no load. If you need more inf

Re: [Emc-users] Pico on Pluto

2008-06-07 Thread sam sokolik
don't feel bad :) http://www.electronicsam.com/images/KandT/servostart/ampmess.JPG sam - Original Message - From: "Kirk Wallace" <[EMAIL PROTECTED]> To: "Enhanced Machine Controller (EMC)" Sent: Saturday, June 07, 2008 5:13 PM Subject: Re: [Emc-users]

Re: [Emc-users] Pico on Pluto

2008-06-07 Thread Kirk Wallace
On Sat, 2008-06-07 at 13:32 -0700, Kirk Wallace wrote: ... snip > I can certainly try, but I am using the latest 2.2.5 which should be > fixed. I have pwmdir set true. I measured only logic levels on the dir > pin and analog on the PWM pin. The no load forward and reverse RPM > through the range (0

Re: [Emc-users] Pico on Pluto

2008-06-07 Thread Kirk Wallace
On Sat, 2008-06-07 at 13:24 -0500, Jon Elson wrote: > Jeff Epler wrote: > > When you set pluto-servo.pwm.#.pwmdir TRUE, the output should be what you > > call "sign-magnitude": > > value after scale+offsetPWM Dir > > 0.0 0%FALSE > > 0.5

Re: [Emc-users] Pico on Pluto

2008-06-07 Thread Jeff Epler
Jon, What *should* the driving signals look like at the input of your amplifiers? I assume from your response that I'm making some kind of rookie mistake here, compounded by the fact that I still don't understand what the mistake is. Jeff -

Re: [Emc-users] Pico on Pluto

2008-06-07 Thread Kirk Wallace
On Sat, 2008-06-07 at 13:06 -0500, Jon Elson wrote: ...snip > would put the PWM duty cycle at 50%, the worst case. What is > your DC supply voltage? > > Jon 53 VDC unregulated with 500 uF of filter caps. So far the motor has had no load. If you need more information let me know. If you want, I

Re: [Emc-users] Pico on Pluto

2008-06-07 Thread Jon Elson
Jeff Epler wrote: > When you set pluto-servo.pwm.#.pwmdir TRUE, the output should be what you > call "sign-magnitude": > value after scale+offsetPWM Dir > 0.0 0%FALSE > 0.5 50%FALSE > 1.0

Re: [Emc-users] Pico on Pluto

2008-06-07 Thread Jon Elson
Kirk Wallace wrote: > > I haven't looked at the control signals with a scope. One inductor was > much hotter than the other. I assumed because it was because I was > driving the motor mostly one direction. I was planning on using 110 > Volts for the motor supply. > Hmm, synchronous antiphase woul

Re: [Emc-users] Pico on Pluto

2008-06-07 Thread Jeff Epler
When you set pluto-servo.pwm.#.pwmdir TRUE, the output should be what you call "sign-magnitude": value after scale+offsetPWM Dir 0.0 0%FALSE 0.5 50%FALSE 1.0100%* FALSE

Re: [Emc-users] Pico on Pluto

2008-06-06 Thread Kirk Wallace
On Fri, 2008-06-06 at 23:32 -0500, Jon Elson wrote: ... snip > My guess is the Pluto is using synchronous antiphase modulation, > where the bridge is switching the transistors on 50% of the time > at idle. This provides full DC supply voltage across the > inductor at the PWM frequency, and heat

Re: [Emc-users] Pico on Pluto

2008-06-06 Thread Jon Elson
Kirk Wallace wrote: > I received a Pluto today and started playing with it. Thanks to some > help from the IRC (Thank you Skunkworks) I got the driver to load using > LPT1 (378). Although, it loads without the apparent fix (epp_wide=0) now > too. The driver and EMC loads with my PCI parport card, b

Re: [Emc-users] Pico on Pluto

2008-06-06 Thread Kirk Wallace
On Fri, 2008-06-06 at 22:31 -0400, Stephen Wille Padnos wrote: > Check to see if the parameter "pluto..pwm.is-pdm" is set. If > so, try clearing that bit. That sets PDM or "Interleaved" PWM mode, > which operates similarly to a step generator - it outputs as high a > frequency as possible, to

Re: [Emc-users] Pico on Pluto

2008-06-06 Thread Stephen Wille Padnos
Check to see if the parameter "pluto..pwm.is-pdm" is set. If so, try clearing that bit. That sets PDM or "Interleaved" PWM mode, which operates similarly to a step generator - it outputs as high a frequency as possible, to make it easier to average / filter (so you don't need huge caps). Qui

[Emc-users] Pico on Pluto

2008-06-06 Thread Kirk Wallace
I received a Pluto today and started playing with it. Thanks to some help from the IRC (Thank you Skunkworks) I got the driver to load using LPT1 (378). Although, it loads without the apparent fix (epp_wide=0) now too. The driver and EMC loads with my PCI parport card, but it it doesn't respond to