Re: [Emc-users] Plastic button routing

2013-04-18 Thread Erik Friesen
For 1/16 and larger plastic cuts I really like the onsrud single flute cutters, I am sold, even at $40 plus for larger ones. On Thu, Apr 18, 2013 at 7:10 PM, Peter Homann wrote: > Ye Steve is correct. I machine the soft plastic in these cases. The spindle > speed is 1000rpm or less with a single

Re: [Emc-users] Plastic button routing

2013-04-18 Thread Peter Homann
Ye Steve is correct. I machine the soft plastic in these cases. The spindle speed is 1000rpm or less with a single flute 1/8" bit. http://homanndesigns.com/index.php?option=com_content&view=article&id=56:mp-03-cnc-pendant-kit&catid=34:cnc-projects&Itemid=55 http://homanndesigns.com/images/storie

Re: [Emc-users] Plastic button routing

2013-04-18 Thread Steve Blackmore
On Thu, 18 Apr 2013 07:29:46 -0400, you wrote: >Hmm. I wonder how many folks who own a cnc router would let somebody else >do something like this? My bro-in-law has a laser engraver, but to get a >paintable depth would take a lot longer than the 20 seconds per but its >taking me. Must be a slow

Re: [Emc-users] Plastic button routing

2013-04-18 Thread Ben Potter
Oops, I missed that part. Your feed/speed make more sense now. I'd still be tempted to use a v-bit for that part and a 'V-Carve/Engraving' toolpath. While it's a bit on the small side, it *should* give nice clean corners too. It depends if your script will handle the Z motion correctly for that too

Re: [Emc-users] Plastic button routing

2013-04-18 Thread Erik Friesen
Yes, but.. a .020" snaps if you look at it wrong. On Thu, Apr 18, 2013 at 2:57 PM, Ben Potter wrote: > That seems extremely slow. I can't see a mention of what the plastic you're > cutting is but for Corian or acrylic with a 60 degree v-bit I tend to run > at > around 1800 mm/min, 3mm DOC, 16k

Re: [Emc-users] Plastic button routing

2013-04-18 Thread Ben Potter
That seems extremely slow. I can't see a mention of what the plastic you're cutting is but for Corian or acrylic with a 60 degree v-bit I tend to run at around 1800 mm/min, 3mm DOC, 16k to 20k on the spindle - I adjust that by ear. I would run faster - but my router caps out at 2000 mm/min. At

Re: [Emc-users] Plastic button routing

2013-04-18 Thread Erik Friesen
I'll try that. I am currently cutting .015" deep, probably around 32000 rpm and 15 ipm. On Thu, Apr 18, 2013 at 7:36 AM, Marius Liebenberg wrote: > Make sure that your spindle speed is as slow as you can go with it. I > found to get a neat clean cut with plastics, I have to turn the speed > way

Re: [Emc-users] Plastic button routing

2013-04-18 Thread Marius Liebenberg
Make sure that your spindle speed is as slow as you can go with it. I found to get a neat clean cut with plastics, I have to turn the speed way down. The feed can be fast. You want to get nice chips. If you go too slow or the spindle speed is too high, the plastic tends to melt at the edges ins

Re: [Emc-users] Plastic button routing

2013-04-18 Thread Erik Friesen
Hmm. I wonder how many folks who own a cnc router would let somebody else do something like this? My bro-in-law has a laser engraver, but to get a paintable depth would take a lot longer than the 20 seconds per but its taking me. So the suggestion is that a v bit is not going to curl the edges t

Re: [Emc-users] Plastic button routing

2013-04-18 Thread Steve Blackmore
On Wed, 17 Apr 2013 18:02:15 -0400, you wrote: >I wrote my own script to handle the curved surface. I wrote a custom post >processor for this as well, it works well enough for the button curve. > >I am using the Create Vector tool within vcarve. > >This is getting infilled with black enamel, and

Re: [Emc-users] Plastic button routing

2013-04-17 Thread Erik Friesen
I wrote my own script to handle the curved surface. I wrote a custom post processor for this as well, it works well enough for the button curve. I am using the Create Vector tool within vcarve. This is getting infilled with black enamel, and cleaned once dry with Naptha. I did a number of these

Re: [Emc-users] Plastic button routing

2013-04-17 Thread Tom Penner
Send me the artwork and I will run it through EnRoute, which can handle 3D engraving on a curved surface much better. Depending on the plastic you will probably be happier with an engraving tool with a small tip (.001 or .005 need to see the artwork) That tip gives you a little rotation to actually

Re: [Emc-users] Plastic button routing

2013-04-17 Thread Marcus Bowman
Are you creating it in VCarve Pro by using the Quick Engrave tool or the VCarve tool? Regards, Marcus On 17 Apr 2013, at 12:14, Erik Friesen wrote: > I am routing some lettering on some small plastic buttons with a .020 ball > nose feeding at 15 ipm. I am using vcarve pro to create the lett

[Emc-users] Plastic button routing

2013-04-17 Thread Erik Friesen
I am routing some lettering on some small plastic buttons with a .020 ball nose feeding at 15 ipm. I am using vcarve pro to create the lettering, using Norm West 1L, or a single line font. I am using create profile, on, to route the line, and doing two passes, one conventional, one climb, in an a