Re: [Emc-users] config without encoders

2011-10-17 Thread Jon Elson
Tom Easterday wrote: > On Oct 17, 2011, at 3:58 PM, Peter C. Wallace wrote: > >> That simply looks untuned, have you varied FF1, added some P term etc etc >> > > I am having a really hard time finding any EMC PID values that make it better > then the graph I sent before. I can make it muc

Re: [Emc-users] config without encoders

2011-10-17 Thread Dave
On 10/16/2011 7:41 PM, Peter C. Wallace wrote: >>> >> Peter, >> >> Is there any reason not to open up the stepgen limits on accel and >> velocity so they cannot possibly be a limiting factor? Make them >> 1.0EE6 or so? >> >> Dave >> > Yes, in some very specific situations, the curre

Re: [Emc-users] config without encoders

2011-10-17 Thread Peter C. Wallace
On Mon, 17 Oct 2011, andy pugh wrote: Date: Mon, 17 Oct 2011 22:16:50 +0100 From: andy pugh Reply-To: "Enhanced Machine Controller (EMC)" To: "Enhanced Machine Controller (EMC)" Subject: Re: [Emc-users] config without encoders On 17 October 2011 22:08, Tom Easterda

Re: [Emc-users] config without encoders

2011-10-17 Thread Peter C. Wallace
On Mon, 17 Oct 2011, Tom Easterday wrote: > Date: Mon, 17 Oct 2011 17:08:09 -0400 > From: Tom Easterday > Reply-To: "Enhanced Machine Controller (EMC)" > > To: "Enhanced Machine Controller (EMC)" > Subject: Re: [Emc-users] config without encoders >

Re: [Emc-users] config without encoders

2011-10-17 Thread Tom Easterday
...And just to let you know what 3120 ipm at an "extreme" acceleration looks like: http://www.youtube.com/watch?v=n5uz9q4GykQ :-) -Tom -- All the data continuously generated in your IT infrastructure contains a definit

Re: [Emc-users] config without encoders

2011-10-17 Thread Tom Easterday
On Oct 17, 2011, at 5:16 PM, andy pugh wrote: > On 17 October 2011 22:08, Tom Easterday wrote: > >> I can't get anything that has lower following error than having everything >> set to 0 and FF1=1. > > If anything is going to work I would expect it to be FF1=1, P=0, I = > very small. I just

Re: [Emc-users] config without encoders

2011-10-17 Thread andy pugh
On 17 October 2011 22:08, Tom Easterday wrote: > I can't get anything that has lower following error than having everything >set to 0 and FF1=1. If anything is going to work I would expect it to be FF1=1, P=0, I = very small. -- atp "Torque wrenches are for the obedience of fools and the guid

Re: [Emc-users] config without encoders

2011-10-17 Thread Tom Easterday
On Oct 17, 2011, at 3:58 PM, Peter C. Wallace wrote: > That simply looks untuned, have you varied FF1, added some P term etc etc I am having a really hard time finding any EMC PID values that make it better then the graph I sent before. I can make it much worse by adding even just a little P i

Re: [Emc-users] config without encoders

2011-10-17 Thread Tom Easterday
On Oct 17, 2011, at 4:00 PM, andy pugh wrote: > On 17 October 2011 20:53, Tom Easterday wrote: > >> So, I assume you are saying I would need something like below. It does >> seem to work, though (unfortunately) it makes no improvement in the issue at >> hand… > ... >> MAX_VELOCITY = 75 >> M

Re: [Emc-users] config without encoders

2011-10-17 Thread Tom Easterday
On Oct 17, 2011, at 3:58 PM, Peter C. Wallace wrote: > That simply looks untuned, have you varied FF1, added some P term etc etc > Heh, no. I am laughing because I have been tuning endlessly on the Granite drive (for a different reason). I will now begin the labor of tuning EMC. :-O -Tom

Re: [Emc-users] config without encoders

2011-10-17 Thread andy pugh
On 17 October 2011 20:53, Tom Easterday wrote: > So, I assume you are saying I would need something like below.   It does seem > to work, though (unfortunately) it makes no improvement in the issue at hand… ... > MAX_VELOCITY = 75 > MAX_ACCELERATION = 360 > > MMAX_VELOCITY = 75 > MMAX_ACCELERATI

Re: [Emc-users] config without encoders

2011-10-17 Thread Peter C. Wallace
On Mon, 17 Oct 2011, Tom Easterday wrote: Date: Mon, 17 Oct 2011 15:44:38 -0400 From: Tom Easterday Reply-To: "Enhanced Machine Controller (EMC)" To: "Enhanced Machine Controller (EMC)" Subject: Re: [Emc-users] config without encoders On Oct 17, 2011, at 3:18 PM, Pe

Re: [Emc-users] config without encoders

2011-10-17 Thread Tom Easterday
On Oct 17, 2011, at 3:41 PM, andy pugh wrote: > On 17 October 2011 20:12, Tom Easterday wrote: >> I take this all back. This doesn't seem to work. I am not sure what I was >> seeing last night, but it was late. I just tried this again and I can't get >> it to use these values if I name the

Re: [Emc-users] config without encoders

2011-10-17 Thread Tom Easterday
On Oct 17, 2011, at 3:18 PM, Peter C. Wallace wrote: > Well its not optomized for extremely fast acceleration (300 IPS/S is FAST) What do you consider less than extreme that we might try? We like fast by the way. It gets to it's business faster that way :-) > I dont think you understood what I

Re: [Emc-users] config without encoders

2011-10-17 Thread andy pugh
On 17 October 2011 20:12, Tom Easterday wrote: > I take this all back.   This doesn't seem to work.  I am not sure what I was > seeing last night, but it was late.  I just tried this again and I can't get > it to use these values if I name them anything other than MAX_ACCELERATION > (and MAX_VE

Re: [Emc-users] config without encoders

2011-10-17 Thread Peter C. Wallace
On Mon, 17 Oct 2011, Tom Easterday wrote: > Date: Mon, 17 Oct 2011 14:07:07 -0400 > From: Tom Easterday > Reply-To: "Enhanced Machine Controller (EMC)" > > To: "Enhanced Machine Controller (EMC)" > Subject: Re: [Emc-users] config without encoders >

Re: [Emc-users] config without encoders

2011-10-17 Thread Tom Easterday
I take this all back. This doesn't seem to work. I am not sure what I was seeing last night, but it was late. I just tried this again and I can't get it to use these values if I name them anything other than MAX_ACCELERATION (and MAX_VELOCITY). It just moves really really slow, and I can't

Re: [Emc-users] config without encoders

2011-10-17 Thread andy pugh
On 17 October 2011 19:07, Tom Easterday wrote: > I don't currently have a base thread, but I could.  Could I put it in the > base thread, at a much faster rate, rather then in the servo thread (since I > don't seem to be able to set the servo thread down)? No, the base thread can't do floating

Re: [Emc-users] config without encoders

2011-10-17 Thread Tom Easterday
On Oct 17, 2011, at 1:07 PM, Peter C. Wallace wrote: > Actually that sounds very good! > > You have an acceleration of 300 IPS/S and a slew velocity of 50 IPS (that is > .050" per servo thread) I would not be at all surprised that the following > error can not be improved I clearly don't unders

Re: [Emc-users] config without encoders

2011-10-17 Thread Peter C. Wallace
On Mon, 17 Oct 2011, Tom Easterday wrote: > Date: Mon, 17 Oct 2011 08:40:24 -0400 > From: Tom Easterday > Reply-To: "Enhanced Machine Controller (EMC)" > > To: "Enhanced Machine Controller (EMC)" > Subject: Re: [Emc-users] config without encoders &

Re: [Emc-users] config without encoders

2011-10-17 Thread andy pugh
On 17 October 2011 14:57, Tom Easterday wrote: > Ok, as I mentioned I have tried this to no avail: > MMAX_VELOCITY = 75 > MMAX_ACCELERATION = 360 That was what I was meaning, yes. What were the settings for MAX)VELOCITY and MAX_ACCELERATION that you used with those values? Overshoot-and-return

Re: [Emc-users] config without encoders

2011-10-17 Thread Tom Easterday
On Oct 17, 2011, at 9:07 AM, andy pugh wrote: > Can I suggest you hand-edit the values in lines 247 and 248 of you HAL > file? (Or, alternatively, add a new tag to the INI file stanza and use > that) Ok, as I mentioned I have tried this to no avail: .hal setp hm2_7i43.0.stepgen.01.maxaccel

Re: [Emc-users] config without encoders

2011-10-17 Thread Tom Easterday
On Oct 17, 2011, at 9:07 AM, andy pugh wrote: > On 17 October 2011 13:40, Tom Easterday wrote: > >> We have tried many combinations of max_acceleration and max_velocity for >> both EMC (TRAJ section) and in the Axis (Y in our case) we are jogging. The >> last settings we were using are pas

Re: [Emc-users] config without encoders

2011-10-17 Thread andy pugh
On 17 October 2011 13:40, Tom Easterday wrote: > We have tried many combinations of max_acceleration and max_velocity for both > EMC (TRAJ section) and in the Axis (Y in our case) we are jogging.  The last > settings we were using are pastebin'd below - but keep in mind we have tried > a wide

Re: [Emc-users] config without encoders

2011-10-17 Thread Tom Easterday
This really appears to be a bug in either the Mesa stepgen or EMC, or both. Anyone with a Mesa card ought to be able to reproduce this. I went to the shop last night to work on it some more. It turns out this happens without the Granite's involved at all. We have them turned off - no motors

Re: [Emc-users] config without encoders

2011-10-17 Thread andy pugh
On 16 October 2011 15:20, Andy Pugh wrote: > I would be looking at the position loop in the drive for that problem. As far > as EMC2 is concerned it is driving an open-loop stepper system. (waves hand) I still think this is a problem with the Granite tuning... Does stepgen ever overshoot then

Re: [Emc-users] config without encoders

2011-10-16 Thread Tom Easterday
On Oct 16, 2011, at 8:47 PM, Peter C. Wallace wrote: > Its not a fixed value: > Reasonable is perhaps 20 % greater than the machine (EMCs limits) so there is > always headroom for the hardware > > If these numbers are less than the machine (EMCs) limits you will get > following errors We have

Re: [Emc-users] config without encoders

2011-10-16 Thread Peter C. Wallace
On Sun, 16 Oct 2011, Tom Easterday wrote: > Date: Sun, 16 Oct 2011 20:43:21 -0400 > From: Tom Easterday > Reply-To: "Enhanced Machine Controller (EMC)" > > To: "Enhanced Machine Controller (EMC)" > Subject: Re: [Emc-users] config without encoders >

Re: [Emc-users] config without encoders

2011-10-16 Thread Tom Easterday
On Oct 16, 2011, at 7:41 PM, Peter C. Wallace wrote: >>> >> Peter, >> >> Is there any reason not to open up the stepgen limits on accel and >> velocity so they cannot possibly be a limiting factor? Make them >> 1.0EE6 or so? >> >> Dave > > Yes, in some very specific situations, the current

Re: [Emc-users] config without encoders

2011-10-16 Thread Peter C. Wallace
>> > Peter, > > Is there any reason not to open up the stepgen limits on accel and > velocity so they cannot possibly be a limiting factor? Make them > 1.0EE6 or so? > > Dave Yes, in some very specific situations, the current stepgen driver has some pathologies when its has unlimited accelerati

Re: [Emc-users] config without encoders

2011-10-16 Thread Dave
On 10/15/2011 9:46 PM, Peter C. Wallace wrote: > On Sat, 15 Oct 2011, Tom Easterday wrote: > > >> Date: Sat, 15 Oct 2011 20:53:44 -0400 >> From: Tom Easterday >> Reply-To: "Enhanced Machine Controller (EMC)" >> >> To: "Enhanced Machin

Re: [Emc-users] config without encoders

2011-10-16 Thread Peter C. Wallace
On Sun, 16 Oct 2011, Peter C. Wallace wrote: Date: Sun, 16 Oct 2011 09:21:17 -0700 (PDT) From: Peter C. Wallace Reply-To: "Enhanced Machine Controller (EMC)" To: "Enhanced Machine Controller (EMC)" Subject: Re: [Emc-users] config without encoders On Sun, 16 Oct 2011,

Re: [Emc-users] config without encoders

2011-10-16 Thread Peter C. Wallace
On Sun, 16 Oct 2011, Tom Easterday wrote: Date: Sun, 16 Oct 2011 10:45:34 -0400 From: Tom Easterday Reply-To: "Enhanced Machine Controller (EMC)" To: "Enhanced Machine Controller (EMC)" Subject: Re: [Emc-users] config without encoders Well, apparently the problem

Re: [Emc-users] config without encoders

2011-10-16 Thread gene heskett
On Sunday, October 16, 2011 11:37:29 AM Tom Easterday did opine: > Well, apparently the problem didn't get resolved with the jog velocity > vs axis velocity thing…. > > Begin forwarded message: > > From: Peter Jensen > > Subject: Screenshots > > Date: October 16, 2011 2:19:43 AM EDT > > To: Tom

Re: [Emc-users] config without encoders

2011-10-16 Thread Tom Easterday
Well, apparently the problem didn't get resolved with the jog velocity vs axis velocity thing…. Begin forwarded message: > From: Peter Jensen > Subject: Screenshots > Date: October 16, 2011 2:19:43 AM EDT > To: Tom Easterday > Reply-To: Peter Jensen > > > Ok, you know how I said I fixed the

Re: [Emc-users] config without encoders

2011-10-16 Thread Andy Pugh
On 15 Oct 2011, at 06:12, Tom Easterday wrote: > When we run above 2000ipm we have significant following error and the motor > overshoots it's mark by a decent amount (say, an inch or so) and then comes > back. I would be looking at the position loop in the drive for that problem. As far

Re: [Emc-users] config without encoders

2011-10-15 Thread Tom Easterday
On Oct 15, 2011, at 9:46 PM, Peter C. Wallace wrote: > Setting steplen or stepspace longer can only make the stepgens maximum > velocity _lower_ not higher, so that cannot help (unless you have an > interface > speed problem but this would not show up as a following error but rather as > misse

Re: [Emc-users] config without encoders

2011-10-15 Thread Peter C. Wallace
On Sat, 15 Oct 2011, Tom Easterday wrote: > Date: Sat, 15 Oct 2011 20:53:44 -0400 > From: Tom Easterday > Reply-To: "Enhanced Machine Controller (EMC)" > > To: "Enhanced Machine Controller (EMC)" > Subject: Re: [Emc-users] config without encoders >

Re: [Emc-users] config without encoders

2011-10-15 Thread Tom Easterday
On Oct 15, 2011, at 8:46 PM, Peter C. Wallace wrote: > > I would check carefully that you do not have something, likely a velocity or > steplen/stepspace setting that limits the maximum stepgen speed. > > at your scale and speed you have a fairly slow step rate (82 KHz) which is > less than 1%

Re: [Emc-users] config without encoders

2011-10-15 Thread Peter C. Wallace
On Sat, 15 Oct 2011, Tom Easterday wrote: > Date: Sat, 15 Oct 2011 19:58:44 -0400 > From: Tom Easterday > Reply-To: "Enhanced Machine Controller (EMC)" > > To: "Enhanced Machine Controller (EMC)" > Cc: "Enhanced Machine Controller (EMC)" &g

Re: [Emc-users] config without encoders

2011-10-15 Thread Tom Easterday
nhanced Machine Controller (EMC)" >> Subject: Re: [Emc-users] config without encoders >> >> >> On Oct 15, 2011, at 12:48 PM, Dave wrote: >> >>> Tom, >>> >>> I'm running a couple of stepgens via a 5i20 card on one machine and it

Re: [Emc-users] config without encoders

2011-10-15 Thread Peter C. Wallace
On Sat, 15 Oct 2011, Tom Easterday wrote: > Date: Sat, 15 Oct 2011 15:28:19 -0400 > From: Tom Easterday > Reply-To: "Enhanced Machine Controller (EMC)" > > To: "Enhanced Machine Controller (EMC)" > Subject: Re: [Emc-users] config without encoders >

Re: [Emc-users] config without encoders

2011-10-15 Thread Tom Easterday
On Oct 15, 2011, at 1:33 PM, Peter C. Wallace wrote: > > Will your step length/step space/maxvel parameters allow any (say 10 % > minimum) headroom at your maximum speed? > > This sounds exactly like what would happen when you run out of headroom Hmm, we will try playing with those. We were u

Re: [Emc-users] config without encoders

2011-10-15 Thread Tom Easterday
On Oct 15, 2011, at 12:48 PM, Dave wrote: > Tom, > > I'm running a couple of stepgens via a 5i20 card on one machine and it > is running much faster than what you are and I am not seeing overshoot > problems. > > I suspect your Max_accel below is lower than the accel values you have > set in

Re: [Emc-users] config without encoders

2011-10-15 Thread Peter C. Wallace
On Sat, 15 Oct 2011, Tom Easterday wrote: > Date: Sat, 15 Oct 2011 01:12:39 -0400 > From: Tom Easterday > Reply-To: "Enhanced Machine Controller (EMC)" > > To: "Enhanced Machine Controller (EMC)" > Subject: [Emc-users] config without encoders > &g

Re: [Emc-users] config without encoders

2011-10-15 Thread Dave
Tom, I'm running a couple of stepgens via a 5i20 card on one machine and it is running much faster than what you are and I am not seeing overshoot problems. I suspect your Max_accel below is lower than the accel values you have set in the INI file so you are telling the stepgen to go faster th

Re: [Emc-users] config without encoders

2011-10-15 Thread Kirk Wallace
On Sat, 2011-10-15 at 01:12 -0400, Tom Easterday wrote: > We are having some issues turning a servo motor with a Granite Devices > drive and in the process accidentally fried our homemade differential > to single ended conversion boards. We ordered some parts to repair > them and in the mean time

Re: [Emc-users] config without encoders

2011-10-15 Thread Tom Easterday
On Oct 15, 2011, at 3:53 AM, Viesturs Lācis wrote: > 2011/10/15 Tom Easterday : >> When we run above 2000ipm we have significant following error >> >> Could our Mesa cards be doing something wrong? > > 2000 ipm = 50m/min and for me that is really fast. > Are You sure that stepgens on Mesa card

Re: [Emc-users] config without encoders

2011-10-15 Thread Tom Easterday
On Oct 15, 2011, at 3:53 AM, Viesturs Lācis wrote: > 2011/10/15 Tom Easterday : >> When we run above 2000ipm we have significant following error >> >> Could our Mesa cards be doing something wrong? > > 2000 ipm = 50m/min and for me that is really fast. > Are You sure that stepgens on Mesa card ar

Re: [Emc-users] config without encoders

2011-10-15 Thread Viesturs Lācis
2011/10/15 Tom Easterday : > When we run above 2000ipm we have significant following error > > Could our Mesa cards be doing something wrong? 2000 ipm = 50m/min and for me that is really fast. Are You sure that stepgens on Mesa card are capable to produce steps at such a high frequency to keep up

[Emc-users] config without encoders

2011-10-14 Thread Tom Easterday
We are having some issues turning a servo motor with a Granite Devices drive and in the process accidentally fried our homemade differential to single ended conversion boards. We ordered some parts to repair them and in the mean time I modified my hal config to ignore encoder feedback so we cou