Brother Mark, apparently you weren't around when I had my 'battle of the
drum drip' at the old shop.  We had a large 6" dry system that protected all
of the shop, warehouse, and office. There was a drum drip at a low point for
about 6,000 sq.ft. of shop, that ALWAYS had water in it - well above the top
valve. So for the helluvit we fabbed a 2"x 9 foot drum drip - and that still
filled in a few weeks. The system hadn't been fully tripped in years and the
base mounted compressor only ran briefly a few times during a working day,
but this system produced water!  Our sometimes humid summers along with wide
temperature variations throughout the day contribute to the problem. Also,
the difference between a base mounted compressor and tank mounted is
dramatic - as any fitter who's drained the compressor tank will tell you.  

Your system will only get worse as the inside of the pipe fills with that
red, muddy, scaly crud -- which further slows the draining of excess water
-- like many mini-dams...wait a minute...

Anyway, before I got out of sprinks, we had been shifting some customers to
spring dry valve trips with multiple follow up visits to drain low points.
And for those freeze/thaw induced freeze-up cycles described by Chris, a
little prop. glycol in the drum drip does wonders to stop the cycle. Mark -
4-6 drum drips WILL break again this winter.
 
Let's see, -10 to -33F lows for the last week with a warm up into the +20's
Monday. Those ice plugs will be letting loose...Monday night? Tuesday? 

Dave Sornsin
Nardini Fire
Fargo, ND

(Furnace igniter went out last night. The house nearly got as cold
as..as..Florida is going to be tonight)


-----Original Message-----
From: [email protected]
[mailto:[email protected]] On Behalf Of Mark Sornsin
Sent: Friday, January 08, 2010 5:10 PM
To: '[email protected]'
Subject: RE: Excessive Condensate

I suspect your second example is what's happening - the system piping is
only 5 yrs old and they claim the compressors don't run much (never ran for
the 1/2 hour I was there - for whatever that's worth).  Except, they
'reportedly' drained the drum 8 or 10 times over a few months and still get
this much water. Seems remarkable.

Mark


-----Original Message-----
From: [email protected]
[mailto:[email protected]] On Behalf Of Chris Cahill
Sent: Friday, January 08, 2010 4:24 PM
To: [email protected]
Subject: RE: Excessive Condensate

Yep and many times it's due to a leaky system where the compressor runs a
lot.  Put a 40 psi test on the system to see how tight it is.  That will
confirm whether this is new water or from the past trip.

I've also see a cycle where the DD wasn't drained in fall and they have a
freeze up in a DD.  Then a couple week later another.  What's happening
there is the first trip adds water and some of it freezes to the inside of
the pipe.  Then a few weeks later with weather changes it melts and collects
in the DD only to freeze during the next cold snap and so the cycle starts
again.

Chris Cahill, P.E.
Fire Protection Engineer
Sentry Fire Protection, Inc.

763-658-4483
763-658-4921 fax

Email: [email protected]

Mail: P.O. Box 69
        Waverly, MN 55390

Location: 4439 Hwy 12 SW
              Waverly, MN 55390

-----Original Message-----
From: [email protected]
[mailto:[email protected]] On Behalf Of Mark Sornsin
Sent: Friday, January 08, 2010 3:59 PM
To: '[email protected]'
Subject: Excessive Condensate

I have a client with a parking garage.  Large enough for two dry-pipe
systems.  Each are piped relatively flat (pitched per NFPA 13, but no more);
each on a big loop of 4 in main with side feed branch lines out the side of
the mains.

This system was last flooded last summer (say August).  Since that trip test
and subsequent draining, the client  has blown out all 6 low point drum
drips twice a month, every month. But even still, over Christmas, and only
two weeks after blowing out the drum drips, they froze 4 of the 6 drum drips
to the point of breakage - 3 of the 6 were filled with ice throughout the 2
in. x 12 in. drum, and up the 5 or 6 ft. of 1 inch pipe.

The contractor that replaced the drum drips noted that there was no
appreciable water on top of the dry valves, so the water in the pipes
appears to be entirely from condensate.  Or maybe, somehow, residual from
the trip testing 5 months ago (???).

Has anyone of you seen this amount of condensate coming from a dry system?
The air compressors are floor mounted with no tank. The riser room is
somewhat damp (large sump pit located here, too) and maintained at about 55
degrees.  But I still have a hard time imagining how that much water could
come from condensate.

Any thoughts?


Mark A. Sornsin, PE
Fire Protection Engineer
Ulteig Engineers, Inc.
Fargo, ND
Direct:    701. 280.8591

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