Jim wrote, re Royce's problem:-

> You're correct Royce, that O rings are designed to fit in xx" groove, there
> are charts available to tell you EXACTLY what groove to make.  But I think
> Peter's spot on with the piston idea, you're only changing the size of the
> oring a few thou and that should not be a show stopper.  Experiment and run
> under air for an hour or so to see how that oring seats.

For the last 15 years, I've been fitting O rings as follows:-

1.  The groove must be one and a half times wider than the O ring to allow it to
roll.

2.  The depth of the groove must allow an interference fit of about 0.004" to
0.006" to provide a good seal at the pressures we use for our small locos.

This works!

Note that the actual diameters of the piston or cylinder are not critical - it
is the difference between them that needs to be spot on.  The O ring will expand
or be compressed to fit (within reason.)

Mike

 

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