http://seattletimes.nwsource.com/html/localnews/134545408_biodiesel30.html
The Seattle Times: Local News: Cooking oil can fuel the car after it 
helps feed the driver
Monday, September 30, 2002 - 04:19 p.m. Pacific

Cooking oil can fuel the car after it helps feed the driver

By John Wolfson
Seattle Times staff reporter

LAUREN MCFALLS
Mike Pelly repairs a filtration problem on his biodiesel processor.

OLYMPIA - It sounds like a fantasy tale or the wildest concoction of 
the wildest environmentalist, but the simple fact is this: With some 
cooking oil, a couple of chemicals and the right safety equipment, 
anybody can mix up a fuel that will power any diesel engine. If you 
drive a diesel car, you can do it, too, for about 60 cents a gallon.

Or you can just buy biodiesel, as the fuel is known, for a higher 
cost - just like the drivers who line up at Dr. Dan's in Ballard. 
It's now available in all 50 states and at an increasing number of 
filling stations.

City, state and federal agencies across the country - including 
Tacoma garbage haulers - are mixing biodiesel with regular petroleum 
diesel to improve air quality. Biodiesel use in the United States 
tripled between 2000 and 2001, to 15 million gallons.

But for all of its growing acceptance, the soul of biodiesel resides 
in people such as Mike Pelly and the two men he met a couple of 
months ago at the Blue Heron Bakery, an Olympia whole-grain bakery 
that doubles as a meeting center for alternative types. It was there 
that they decided to form a biodiesel co-operative and forged their 
dreams to home-brew this stuff and someday make it available to 
everyone who wants it.

In years to come, truckers could buy French fries one day and a few 
days later buy fuel made from the same oil that cooked their fries.

Already, Pelly has built a processor, which he hopes to make 
available to cooperatives everywhere, that converts used restaurant 
oil into a brew that powers his car.

Learning about biodiesel seven years ago changed the direction of 
Pelly's life. He and his wife were already living off-the-grid, using 
wind, solar and a small backup gas generator to provide their power.

Then he saw a documentary about five women who drove across the 
country in a van powered only by biodiesel. Pelly, a carpenter, was 
amazed. He knew immediately what he wanted to do. So he enrolled at 
The Evergreen State College, studying chemistry and renewable energy, 
and began work on a machine to whip up his own biodiesel.

Pelly has since built his biodiesel processor, which does the mixing, 
sorting and settling to produce the fuel. And he has hooked up with 
biodiesel fans Kenn Nied and Ozzy, who goes by a single name and 
prints silk-screen shirts using only nontoxic dyes.

Each week Pelly, Ozzy and Nied pick up used cooking oil, or "yellow 
grease," from one of five restaurants in Olympia. They've tried to 
find more sources, but many of the famous fast-food restaurants, 
supermarkets and convenience stores you've heard of won't let them 
have theirs.

Last week, they backed Ozzy's beat-up diesel pickup into an alley 
behind Ramblin' Jacks restaurant and unloaded a long white tube with 
a pump at one end.



LAUREN MCFALLS
Mike Pelly works on the processor, which converts used restaurant oil 
into a fuel that powers his vehicle. The cost: about 60 cents a 
gallon.
Ozzy clipped what looked like jumper cables to the truck's battery, 
and the pump began to whir. Then he lowered the pump into a drum of 
yellow grease while Pelly stuck the other end of the hose in the 
empty barrel in the pickup. A couple of restaurant workers on a smoke 
break seemed to find the whole thing amusing, these grown men hopping 
around barrels and tubes and containers. In 15 minutes, the barrel in 
the truck was full, and Ozzy pulled away, motoring the raw material 
home in a vehicle running on 100 percent biodiesel.

Because the yellow grease is free - besides the sweat and time it 
takes to get it - the men can make their fuel for about 60 cents a 
gallon. They've so far made about 250 gallons using the latest 
version of Pelly's machine, and he figures he's close to offering a 
final version, one with larger tubes and better filtration, for sale 
to co-operatives and farmers. He hopes he can sell a unit for $3,000 
or less.

His machine makes it dramatically easier to create biodiesel, with 
the biggest benefit that it shouldn't be necessary to actually touch 
the oil. But it's still a lot of work and will likely always be 
useful to only a subset of enthusiasts with the time and passion to 
make their own, similar in many ways to home-brewing beer.

But there would definitely be a market, says Dan Freeman, known as 
Dr. Dan to his Seattle customers who buy biodiesel from Dr. Dan's 
Alternative Fuel-Werks in Ballard. Freeman buys his biodiesel 
directly from a California company. He has been selling it for less 
than a year and already has 130 customers who pay $2.50 a gallon for 
the fuel, which is made from virgin, not recycled, soy oil.

"I'd say a third of my customers bought their vehicles with the idea 
of making their own, but they're too busy," Freeman said. "But Mike 
is working on a kit, a home-brew kit that could make it easier. I 
think it's a real possibility. I wouldn't even mind selling some of 
the recycled stuff."

When he's not hauling it around the state to various fairs and 
exhibitions, Pelly keeps his processor bolted to a trailer at Ozzy's 
home in Olympia. That's where they mix up their batches.

A ¸-horsepower electric pump sucks the yellow grease out of the 
barrels and sends it, through two screeners, to an inverted, 
50-gallon drum with a cone-shaped bottom. At the same time, the pump 
draws a mix of methanol and lye from a plastic container mounted to 
the processor and combines it with the yellow grease.

A series of chemical reactions causes the molecules of the various 
substances to combine and create biodiesel. The fuel will power any 
diesel motor without a single modification.

"If somebody can home-brew beer, they can do this," Ozzy said. "I 
compare it to the difficulty of gardening or home-brewing."

Pure biodiesel produces 60 to 90 percent fewer air toxins than 
petroleum diesel. And even B20, a 20 percent biodiesel, 80 percent 
petroleum diesel mix used by most government agencies, sends out 12 
to 20 percent fewer emissions.

For all its emission reductions, however, biodiesel actually sends 
out 6 percent more nitrous oxide than petroleum diesel. It also tends 
to gel in cool weather, some say at 40 degrees, though Pelly insists 
it's cooler than that. The gelling can be overcome with certain 
additives, however, or by simply pumping a bit of petroleum diesel 
into your tank.

The Spokane County Conservation District has taken a lead role in 
trying to get the state to offer tax incentives for alternative 
fuels, including biodiesel. The group, an umbrella agency of the 
Washington State Conservation Committee, has begun lobbying state 
lawmakers to reduce the state fuel tax for alternative fuels.

Right now, all fuels in Washington, alternative or petroleum, are 
taxed at 47.3 cents a gallon. More than a dozen states offer tax 
incentives for the use of alternative fuels.

"It's going to be a tough sell in this year's state Legislature 
because of the budget problems," conceded spokesman Jim Armstrong. 
But the group hopes the Legislature will at least consider rebating 
the 1 percent Business and Occupation Tax to businesses that use 
alternative fuels.

Armstrong said it's in the state's interest to offer such breaks.

"All the studies have shown that diesel smoke is one of the most 
carcinogenic substances that we breathe," he said, pointing out that 
many of the state's school buses burn diesel. "Do we really want our 
kids lining up, waiting for the bus, and breathing all that?"

Ozzy realizes biodiesel will probably remain a bit player in the fuel 
industry for many years. But he thinks a core group of consumers will 
seek out biodiesel because, as he believes, it's the right thing to 
do.

"Aren't there people who just don't buy Twinkies?" he asked, leaning 
against his truck. "No, not everyone in the world is going to do 
this. But it's a big deal to do a little. A little trickle starts a 
big flood."

More information

Want to know more about biodiesel and other alternative fuels?

* Contact Mike Pelly at [EMAIL PROTECTED] or find out more 
about his and other biodiesel processors at 
www.journeytoforever.org/biodiesel_processor.html.

* Ozzy and Kenn Nied's company can be found at www.biobuddy.com.

* Learn all about biodiesel at www.biodiesel.org.

* Climate Solutions, www.climatesolutions.org, is a good source of 
information about all kinds of alternative energies.

John Wolfson: 206-464-2061 or [EMAIL PROTECTED]

Copyright © 2002 The Seattle Times Company

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