I had this problem -- anytime I booted in OS X, my PowerMac 
7500/Crescendo G3 could not unstuff any archives that had many small 
files without *subtly* corrupting some of them (without notification!) 
... I wouldn't find out until I tried to read the specifically 
corrupted file. I discovered the perfect way to replicate/test the 
problem with more certainty ... take a large archive full of tiny small 
files (15.2MB was the stuffed-size of my test case), and decompress it 
*repeatedly*, and then compare the sizes of the resulting folders ... 
they should all be identical. But mine were always different. If you 
haven't already, you should do this test yourself! Make sure your test 
archive contains a LOT of little files, some big ones, and at least 
some files with resource forks -- I'm not saying those things are at 
all the issue, but my failed archives had all of those attributes and 
you are trying to replicate my results. The decompressed folders would 
turn out sometimes a few percent bigger, sometimes a few percent 
smaller. You could have this problem and never know it because 95% of 
the files in the archive decompress fine. On OS 9 though it still all 
worked perfectly. I tried everything to solve this ... swapped out 
every RAM chip, unplugged every PCI device, unplugged absolutely 
everything on my motherboard I could do without. Played endlessly with 
cache control. I even took out half my video RAM (and then swapped it 
with the other half) (and then did it all again in the other pair of 
slots). No luck.

This was an unacceptable situation. If I'm going to switch into OS 9 
whenever I'm going to run Stuffit, well that's just not workable. 
Almost anything but that. Can't lose Stuffit. This is what gave me the 
motivation to take the trouble to try all over again (because I was at 
the point of giving up on X), but this time for Jaguar instead of 
10.1.5 ... it was a hail mary pass. Maybe the problem would be gone 
when everything was changed... Well, it is gone now. The same version 
of Stuffit now expands perfectly. Never ANY variation in the 
decompressed size, no matter what my cache control settings, and even 
when I plug everything back into the motherboard. The only things that 
changed were 10.2.3, and the fact that I was forced to figure out how 
to do it as a clean install (with hard drive format) after XPostFacto 
(see the thread 'wherefore iTunes' for how I did). This latter thing 
could very well be important too, because doing a clean install of 
Jaguar allowed me to update my hard disk driver. (At least, I think it 
updated it.) And that could affect file corruption I think as much as 
the OS update. I would love to know some of the reasons why all these 
things stop working and start working, and stop guessing at them, but 
it looks like that's the world we're in here... My PCI slots are still 
a problem, by the way. A lot of cards don't work. File corruption 
abounds when I use them. But then, that was a problem for me on OS 9, 
too. Accelerator cards and PCI architecture seem to mesh rather 
imperfectly in any OS.

Paul.

P.S. This is all with XPostFacto 2.2.5 ... (2.5.5? whatever, it's the 
very latest one as of now) ... PM7500, 80MB RAM, 1GB drive, Crescendo 
G3/350, and Power Logix Cache Control X 2.1b4. I have a PCI FireWire 
card and it doesn't work but having it in or out has never altered my 
system's behaviour in any way, and I have swapped it out in response to 
almost every problem. Hope this rambling attempt to communicate has 
imparted something usable to you all.


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