You can almost do that now. I saw a demo at the Maker Fair last year that was pretty much a 3D printer take-off on the lost wax method. You print the shape (aka model) with a special plastic. Then encase the model in a breakable mold. Then heat the mold to evaporate the model, then fill the mold with the metal of your choice. Break the mold, and viola; a hard metal one-off.

bp
<part15sbs{at}gmail{dot}com>

On 9/30/2016 11:31 AM, That One Guy /sarcasm wrote:
i cant wait til 3d printers do galavanized steel. mccown tech can eliminate the hateful vendors, just purchase a 3 unit license from the website and install your mtow

On Fri, Sep 30, 2016 at 1:25 PM, Adam Moffett <dmmoff...@gmail.com <mailto:dmmoff...@gmail.com>> wrote:

    Sounds like 3D printing is the direction people are going for
    one-offs.
    ------ Original Message ------
    From: "Cameron Crum" <cc...@wispmon.com <mailto:cc...@wispmon.com>>
    To: "af@afmug.com <mailto:af@afmug.com>" <af@afmug.com
    <mailto:af@afmug.com>>
    Sent: 9/30/2016 2:02:06 PM
    Subject: Re: [AFMUG] I want a "Stinger like" antenna for Wimax CPE
    When I was building slotted waveguide antennas for our network,
    we needed a way to seal up the slots so the rain wouldn't fill
    the antennas faster than a weep hole could drain it. I found that
    3M made some heat shrink tubing that just fit over the size of
    tubing I was using. After heat shrinking the stick, we would dip
    the ends in "plastidip". Never had a leak. I wonder if you just
    needed to hand make a couple dipole or patch array antennas, if
    dipping them in plastidip wouldn't be a decent option. Obviously
    it would be labor and time intensive for production, but for a
    couple one-offs, why not?

    On Fri, Sep 30, 2016 at 11:42 AM, <ch...@wbmfg.com
    <mailto:ch...@wbmfg.com>> wrote:

        The antenna is the easy part, the case and mounting are more
        difficult and expensive.  Tooling alone for a new antenna
        case is easily $10K+.
        *From:* Adam Moffett
        *Sent:* Friday, September 30, 2016 10:40 AM
        *To:* af@afmug.com
        *Subject:* Re: [AFMUG] I want a "Stinger like" antenna for
        Wimax CPE
        Yup.  They have an array of metal circles on a board
        connected to each other by traces.
        What about a cheaper external antenna?  The price to beat is
        $120.
        ------ Original Message ------
        From: ch...@wbmfg.com
        To: af@afmug.com
        Sent: 9/30/2016 12:37:35 PM
        Subject: Re: [AFMUG] I want a "Stinger like" antenna for
        Wimax CPE
        Yeah, that will be an array of patches inside.  Hard to
        couple to with any efficiency.
        *From:* Adam Moffett
        *Sent:* Friday, September 30, 2016 10:34 AM
        *To:* af@afmug.com
        *Subject:* Re: [AFMUG] I want a "Stinger like" antenna for
        Wimax CPE
        Like a 45 slant 15dbi panel.
        a 10" x 10" diamond with flattened corners.
        ------ Original Message ------
        From: ch...@wbmfg.com
        To: "Animal Farm" <af@afmug.com>
        Sent: 9/30/2016 12:33:37 PM
        Subject: Re: [AFMUG] I want a "Stinger like" antenna for
        Wimax CPE
        What does the CPE look like?
        *From:* Adam Moffett
        *Sent:* Friday, September 30, 2016 10:29 AM
        *To:* Animal Farm
        *Subject:* [AFMUG] I want a "Stinger like" antenna for
        Wimax CPE
        I want to narrow the radiation pattern on Wimax CPE in
        order to reduce interference. Higher gain is a bonus, but
        mostly I want to tune out interference from other base
        stations and thereby improve CINR.
        Right now all I've got is I can put an external antenna on
        with coax jumpers.  A dish with a significantly narrower
        pattern than the integrated panel is $120-$140 from KP
        Performance, plus the cost of the coax jumpers and the
        labor to seal them.
        I'm really missing the Canopy stingers and reflectors right
        now.  If I could slip something on for $50 I'd be all over
        it like white on rice.  I'd also just settle for a cheaper
        external antenna.
        Any brilliant ideas?





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