Sand casting.  I can copy stuff in half hour if the draft angles are correct.  
Been going on for centuries.  
Our whole industrial revolution was all done with hand made wooden patterns.  

From: Bill Prince 
Sent: Friday, September 30, 2016 1:03 PM
To: af@afmug.com 
Subject: Re: [AFMUG] I want a "Stinger like" antenna for Wimax CPE

You can almost do that now. I saw a demo at the Maker Fair last year that was 
pretty much a 3D printer take-off on the lost wax method. You print the shape 
(aka model) with a special plastic. Then encase the model in a breakable mold. 
Then heat the mold to evaporate the model, then fill the mold with the metal of 
your choice. Break the mold, and viola; a hard metal one-off.



bp
<part15sbs{at}gmail{dot}com>

On 9/30/2016 11:31 AM, That One Guy /sarcasm wrote:

  i cant wait til 3d printers do galavanized steel. mccown tech can eliminate 
the hateful vendors, just purchase a 3 unit license from the website and 
install your mtow

  On Fri, Sep 30, 2016 at 1:25 PM, Adam Moffett <dmmoff...@gmail.com> wrote:

    Sounds like 3D printing is the direction people are going for one-offs.


    ------ Original Message ------
    From: "Cameron Crum" <cc...@wispmon.com>
    To: "af@afmug.com" <af@afmug.com>
    Sent: 9/30/2016 2:02:06 PM
    Subject: Re: [AFMUG] I want a "Stinger like" antenna for Wimax CPE

      When I was building slotted waveguide antennas for our network, we needed 
a way to seal up the slots so the rain wouldn't fill the antennas faster than a 
weep hole could drain it. I found that 3M made some heat shrink tubing that 
just fit over the size of tubing I was using. After heat shrinking the stick, 
we would dip the ends in "plastidip". Never had a leak. I wonder if you just 
needed to hand make a couple dipole or patch array antennas, if dipping them in 
plastidip wouldn't be a decent option. Obviously it would be labor and time 
intensive for production, but for a couple one-offs, why not?

      On Fri, Sep 30, 2016 at 11:42 AM, <ch...@wbmfg.com> wrote:

        The antenna is the easy part, the case and mounting are more difficult 
and expensive.  Tooling alone for a new antenna case is easily $10K+.   

        From: Adam Moffett 
        Sent: Friday, September 30, 2016 10:40 AM
        To: af@afmug.com 
        Subject: Re: [AFMUG] I want a "Stinger like" antenna for Wimax CPE

        Yup.  They have an array of metal circles on a board connected to each 
other by traces.

        What about a cheaper external antenna?  The price to beat is $120.



        ------ Original Message ------
        From: ch...@wbmfg.com
        To: af@afmug.com
        Sent: 9/30/2016 12:37:35 PM
        Subject: Re: [AFMUG] I want a "Stinger like" antenna for Wimax CPE

          Yeah, that will be an array of patches inside.  Hard to couple to 
with any efficiency.  

          From: Adam Moffett 
          Sent: Friday, September 30, 2016 10:34 AM
          To: af@afmug.com 
          Subject: Re: [AFMUG] I want a "Stinger like" antenna for Wimax CPE

          Like a 45 slant 15dbi panel.
          a 10" x 10" diamond with flattened corners.



          ------ Original Message ------
          From: ch...@wbmfg.com
          To: "Animal Farm" <af@afmug.com>
          Sent: 9/30/2016 12:33:37 PM
          Subject: Re: [AFMUG] I want a "Stinger like" antenna for Wimax CPE

            What does the CPE look like?

            From: Adam Moffett 
            Sent: Friday, September 30, 2016 10:29 AM
            To: Animal Farm 
            Subject: [AFMUG] I want a "Stinger like" antenna for Wimax CPE

            I want to narrow the radiation pattern on Wimax CPE in order to 
reduce interference.  Higher gain is a bonus, but mostly I want to tune out 
interference from other base stations and thereby improve CINR.

            Right now all I've got is I can put an external antenna on with 
coax jumpers.  A dish with a significantly narrower pattern than the integrated 
panel is $120-$140 from KP Performance, plus the cost of the coax jumpers and 
the labor to seal them.

            I'm really missing the Canopy stingers and reflectors right now.  
If I could slip something on for $50 I'd be all over it like white on rice.  
I'd also just settle for a cheaper external antenna.

            Any brilliant ideas?






  -- 

  If you only see yourself as part of the team but you don't see your team as 
part of yourself you have already failed as part of the team.

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