On 4/30/24 12:37, Dominique Carlier via cctalk wrote:
Thanks for your response Jon :!

The technical documentation is available on Bitsavers here:
http://www.bitsavers.org/pdf/diablo/disk/model_40/81603_Diablo4xMaint_Apr75.pdf

But also here:
https://www.wang2200.org/docs/external/DiabloSeries40DiskDriveFieldLevelMaintenanceGuide.03-0057.pdf

I thought like you about the sensors, but here the reverse/forward movements even after unloading the heads lead me to think that the issue is at the level of the circuitry involved in the control of the head positionner linear motor. I would like to be able to follow the diagrams easily, but it is incredibly complex.

The only good news is that it is perhaps easily identifiable for those who specifically know the Diablo model 40 series disc drives, in the video we can observe very briefly that these reverse/forward movements start as soon as I press RUN, even before the machine begins to deploy the heads. Precisely here:

https://youtu.be/HzzxLnSdEOg?t=4

We could deduce that this is a problem at the very base of what balances the voltages for controlling the linear motor.But even in this case, my limited skills do not allow me to direct my research, which is why I need some advice ;)

On 30/04/2024 19:05, Jon Elson via cctalk wrote:
On 4/30/24 10:46, Dominique Carlier via cctalk wrote:
Hello everyone

I need your help to identify an issue on my Diablo Model 40 Series. I don't know where to look, it's so vast !

Here's the problem:
When RUN is activated, the drive begins its spin up and simultaneously deploys the heads (normal) but instead of stabilizing them, the Head Positioner receives a burst of reverse/forward micro signals. The heads "vibrate", this creates an audible frequency "BRRRRRRRRRRRRRRRRRR", and it is infinite, the heads are never loaded and the drive never reaches READY.

At first I thought that perhaps the track zero sensor was defective or something of the same order but when I disengage RUN mode, the drive unloads the heads and they should be in a fixed position, here they continue to reverse/forward but more slowly than in RUN mode. Because the heads continues to mess around even in unload mode, this a priori excludes alignment problems.

Well, I don't know this particular drive, but I can think of a few things to check.  Presumably, this drive has some sort of velocity sensor, either part of the voice coil assembly or the head motion motor.  It is possible that the velocity sensor has gone bad, or that a wire to the sensor has broken.

OK, without looking at the docs, generally these types of drives have a linear amplifier that takes a velocity command from some control logic and a velocity feedback signal from a sensor.  When the run switch is turned on, the servo amp might be enabled, and then the amp gets a zero velocity command.  When the disc is up to speed, the velocity command is set so that the heads load onto the pack, and then track counting logic moves the heads to the desired track.  With the heads advancing as SOON as the run switch is flipped on, then it seems like the command to the amp is happening at the wrong time.  It seems pretty clear the velocity servo is working properly, as the motion looks very smooth.  But, the heads move toward the pack, and then some kind of safety circuit must be tripping as the pack is not up to speed yet.

This will take some careful debugging.

Jon

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