Yep, I've worked on several Yanmars. Same thing. Two owners had yard replace
starter. Problem persisted. I fixed it for an hour's time.
Pull apart the harness and Tefgel all the pins, clean and TefGel all the engine
wires and battery cables. Definitely clean both ends of the wire from starter
switch to solenoid. Think about running a dedicated wire from starter to
solenoid.
Look for gaps between the insulation and the battery cable lugs. It's a good
idea to TefGel any exposed wires at the lugs and add some heat shrink to cover
the gap. TefGel the lugs.
Dennis C.
Touche' 35-1 #83
Mandeville, LA
>________________________________
> From: Jack Brennan <jackbren...@bellsouth.net>
>To: Ronald B. Frerker <rbfrer...@yahoo.com>; cnc-list@cnc-list.com
>Sent: Monday, August 12, 2013 11:00 AM
>Subject: Re: Stus-List Yanmar starting
>
>
>
>This is the infamous Yanmar click.
>
>It happens because Yanmar used cheap wiring on an otherwise good engine. If
you poke around on the Internet, you can find lots of pages with people
addressing it.
>
>On my 2GM20F, it was primarily a crappy fuse box that was positioned near
the air filter. Eventually, I also replaced a wire that went from the starter
to
the solenoid, I think. Anyhow, it was undersized and copper instead of tinned.
Once I did those two fixes, the click stopped.
>
>Jack
Brennan
>Former
C&C 25
>Shanachie, 1974 Bristol 30
>Tierra Verde, Fl.
>From: Ronald B. Frerker
>Sent: Monday, August 12, 2013 10:56 AM
>To: cnc-list@cnc-list.com
>Subject: Re: Stus-List Yanmar starting
> I had a similar problem where I had to punch the start button 6-8
times to get the starter to crank. Had already replaced the starter
button. Finally would just click and then go dead; not even the
buzzer.
>Ended
up being corrosion inside the sheathing in the battery cables. Cut back a
few inches of cable until it was clean and now seems to start
immediately.
>Apparently
the corrosion among the copper strands has enough resistance that it heats up
and sucks the battery power enough so it won't have the potential to flip the
solenoid.
>Ron
>Wild
Cheri
>STL
>
>
>
>
>________________________________
> From: Brent Driedger <bren...@highspeedcrow.ca>
>To: C&C List Canada
<cnc-list@cnc-list.com>
>Sent: Monday, August 5, 2013 8:38
PM
>Subject: Stus-List Yanmar
starting
>
>
>Hey everyone.
>My Yanmar 1GM10 is slowly
getting more and more difficult to start. With full battery charge, good ground
and contact, I'm finding the only way to get the starter to spin is to give
quick taps to the start button. If I hold it, it just saps the power system and
everything shuts down briefly. Is this a sign of the starter becoming
weak?
>
>Brent D
>C&C 27-5
>Lake Winnipeg
>
>Sent from my
iPhone
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