Paul,

What did you do about the thru-bolt holes on the inside of your cabin?  Did
you fill or cover those in any way?  Are the leftover holes really ugly?

I had *thought* that the thru-bolted windows on my LF38 were a feature /
desirable attribute (for offshore strength) and that C&C had just done the
adhered windows on the more racery boats (37+) because they don't have the
port strength concern.  But reading Don Casey's article you linked, it
sounds like the thru-bolts may actually be a liability, because they cause
cracking when the plastic expands or the boat flexes.  If Don Casey thinks
VHB is strong enough for offshore then I can probably trust him since he's
usually conservative in terms of safety factors.

I'll probably do this project in the next year. I was planning to keep the
thru-bolts but if they're not necessary that will make my wife happy
because she hates the look inside (ours don't even have cap nuts, just
nylocks).

-Patrick
1984 C&C LF38
Seattle, WA

On Tue, May 23, 2017 at 5:27 AM, <cnc-list-requ...@cnc-list.com> wrote:

> On 2017-04-25 2:18 PM, Dreuge via CnC-List wrote:
>
> Hi Mark,
>
> I installed new ports via VHB tape and Dow 795 using Krylon Fusion to make
> a bonding mask.   The link to my write up is below.  As already mentioned,
> the mask provides a nice finished edge hiding the underlying tape and
> sealant.   I don’t recall the source, but I have read that the Krylon
> Fusion acts like a bonding primer for the Dow 795 promoting adhesion. (Dow
> actually sells a clear RTV primer, see Dow PR-1200 )   There are reports
> from folks on sailing sites who have tested the bonding with and without a
> Fusion mask, and they report no loss of adhesion.  That stated, if you go
> with a Fusion mask, then one thin coat is all that is need and likely
> better than a thicker coat.   But to be honest, I think the greatest
> detriment to adhesion are your fingers.  Don’t touch the bonding surface,
> be it Fusion paint or not.  And just before inserting the port, give the
> surface mounted area one last wipe down with isopropyl and let dry.
>
>
> http://svjohannarose.blogspot.com/search/label/NewPorts
>
> -
> Paul E.
> 1981 C&C 38 Landfall
> S/V Johanna Rose
> Fort Walton, FL
>
> http://svjohannarose.blogspot.com/
>
>
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