Update on the process.

All 4 windows are out - gel coat damage is not too bad.

Today before work I chiseled the plexus off 2 window frames. 1 inch at a time - a slow process for sure! Canadian Sailcraft covered a lot of extra cabin side with plexiglass to make for a sleek window silhouette even though they are only covering 2 small openings.

Figure another 90min of chiseling - and then some repairs.

Called multiple places looking for Dow Corning 795 - found one window installer that had 1 single tube (most suppliers just had "Dow Corning silicone" - and couldn't confirm the product specifically). In the end I bought Pecora 895NST from Arrow building supplies in Burnside for only $9cdn/tube - the spec's are identical to Dow 795 and the company makes it specifically to match the Dow product.

I shouldn't have a problem slightly over sizing my windows - my cabin sides don't have insets, just a flat surface.

Mark


There is no cure for birth and death save to enjoy the interval.
  - George Santayana

On 2017-04-25 12:55 AM, Alan Liles via CnC-List wrote:
I used a sharp chisel to shave the plexus off the gelcoat. The old glue was still flexible enough that sanding didn't work well at all. It was a long process as there was a lot of glueline to be cleaned. Quite a lot of gelcoat came away with the plexi, which I filled and sanded flat. My plexi was slightly oversized and it was a problem because of the bevelled inset. I had to bevel the back of the plexi to open a channel for the Dow 795.

Al
SV Elendil
94 C&C 37/40+



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