At least the 35 MK I can be steered by the tiller. I think the 35 is the only 
boat I have sailed where the "emergency tiller" is actually a usable tiller. 
Before I had an autopilot I used it to steer from under the dodger.
Joe
Coquina

From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Chuck 
Gilchrest via CnC-List
Sent: Thursday, January 24, 2019 9:23 AM
To: cnc-list@cnc-list.com
Cc: Chuck Gilchrest
Subject: [EXTERNAL] Re: Stus-List Touche' steering system disassembly - issues 
of concern discovered

Dennis,
While reusing a damaged sprocket isn't the best idea, the one thing I'd do to 
prevent the chain override in the future is to get the bolt and nut out of the 
chain and install a legit steering stop at the "quadrant" (really a radial 
drive).  As discussed by others, this would involve bolting an upright heavy 
duty pin on the drive wheel that would hit against a wood block on either side 
that was fiberglassed to a bulkhead.   If this sounds like too much work, the 
other option is to install a tether style rudder stop that mounts a loop or 
padeye to the drive wheel and anchors a high strength tether (usually a UHMWPE 
12 strand like Amsteel or similar) to a point on the hull or  below deck, thus 
limiting travel.  In tether rudder stops, a shock absorbing snubber is 
installed in the system to prevent the tether from ripping apart a bulkhead or 
below deck fitting.
Edson's Steering System Planning Guide found on their website can show you 
several ways to install rudder stops.  But relying on a bolt installed on the 
steering chain to limit rudder travel has the potential of disabling the entire 
steering system if pushed beyond the limit.  You may also consider chain 
replacement if the chain has been run over broken sprocket teeth for an 
extended period of time.
Finally, one of the main reasons Rob recommended changing out the chain/wire 
assembly for most steering systems is typically not due to excessive wear of 
the chain on the sprockets, but instead as a result of metal fatigue due to 
crevice corrosion between the link plates of the chain.  Stainless does not 
like to be deprived of oxygen and when it is, it performs very similarly to 
mild steel (it rusts!) and the inside portion of a chain that you can't see are 
the likely places for the corrosion to occur.  Bottom line, I never like using 
the terms "steering" and "failure" in the same sentence and I try to do 
everything possible to make sure my steering system is up to snuff on my 35 
year old boat.
Best of luck!
Chuck Gilchrest
S/V Half Magic
1983 35 Landfall
Padanaram, MA
From: CnC-List <cnc-list-boun...@cnc-list.com> On Behalf Of Russ & Melody via 
CnC-List
Sent: Thursday, January 24, 2019 8:56 AM
To: cnc-list@cnc-list.com
Cc: Russ & Melody <russ...@telus.net>
Subject: Re: Stus-List Touche' steering system disassembly - issues of concern 
discovered


Hi Dennis,

I will guess that the sprocket damage is as you surmise, chain stop bolt riding 
past the limit. Notice chain link gouge in port side housing too when it rode 
up on the sprocket. I expect it was an single event while backing down and the 
person lost control of the wheel. There is enough momentum there to put the 
wheel hard over in a second and cause the damage.

Your intuition is "bang on", reassemble without removing the sprocket. Trying 
to get that sprocket off the axle is flirting with disaster. Reassemble exactly 
as before, as the damaged teeth are not in the normally loaded area anyhow.

        Cheers, Russ
        ex - Sweet 35 mk-1


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