I did mine (42 Custom) two or so years ago using the method suggested on this list. Im no handyman, but was able to do this project with good results. I used plexi (not Lexan, which is stronger but scratches easier), the VHB tape, and the Dow Corning silicon (doesnt skin as fast as some others). Be mindful of temperatures -- I would not do the install on a hot, sunny day, for example. Also, in my case the original windows were slightly bigger than they should have been to get the proper gap for the silicon. There was gel coat chipping in various spots around the recess, which I believe came from the windows expanding more than the boat on hot days. To get the 3/16 gap (or thereabouts) all around the new plexi, my replacements were slightly smaller than the originals. I made wooden templates out of ¼ ply to get the size/fit I wanted before cutting the plexi.
From: CnC-List <cnc-list-boun...@cnc-list.com> On Behalf Of TAGraphics via CnC-List Sent: Thursday, May 14, 2020 7:34 AM To: C&C List <cnc-list@cnc-list.com> Cc: TAGraphics <tagraph...@optonline.net> Subject: Stus-List Portlight Windows I read the article on PORTLIGHT REPLACEMENT in the DIY project section and was wondering if anyone else attempted to replace these frameless recessed windows? Materials used? Sources? Methods? Thanks Tom Alessi ANDIAMO 1980 36' C&C
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