On 2/2/2011 11:08 AM, Kok Chen wrote:
> My own K3 will not do any better than -35 dB transmit IMD

An important source of IMD (and harmonic distortion) is the sound card 
used to generate the digital signal.  The sound cards in IBM T-series 
Thinkpads are better than average, but their distortion increases by 
10dB as you get close to clip level, even without clipping. Reducing the 
output level by only 6dB reduces distortion by 10dB.

Thus, my advice for setting up sound card levels is to first crank the 
output level up to the point where you just begin to hear distortion (or 
see it on a scope), then back it off by at least 6dB (half the voltage).

Audio transformers can also be a source of IMD (and harmonic 
distortion), and that distortion increases dramatically if they are 
driven from a high impedance source, even at relatively low signal 
levels. The ideal way to drive an audio transformer is from a source 
having a very low output impedance. Adding resistors in series with the 
source is a very bad idea, and CAUSES the transformer to produce 
distortion. This was a problem with the line output in early production 
K3s. .

It's OK to add a 10dB pad (resistive voltage divider) between a sound 
card and the rig (K3 or other) IF the pad has a low output impedance.  
That's easy to do -- simply use a low value for the output resistor. 
Most sound cards are designed to drive headphones to about 1 volt peak, 
with load impedances between 8 and 600 ohms, so a good 10 dB voltage 
divider would be something like 220 ohms in series and 68 ohms as the 
load, or 180 in series and 56 ohms as the load, or 150 ohms in series 
and 47 ohms as the load. This range of values won't overload the sound 
card, and will minimize any distortion produced by the input transformer 
in the K3.

BTW -- the same sort of precautions should be taken with ANY input 
transformer, not only those used in the K3.

Finally, one must also be careful not to overdrive the K3 with too much 
audio gain. Follow instructions in the manual carefully for this.

Note that these precautions apply to ALL audio feeds to a ham rig, 
including all digital modes and voice playback for contesting.

73, Jim Brown K9YC
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