On Fri, Mar 26, 2010 at 11:40:03PM -0500, Jon Elson wrote:
> 
> I've been thinking about how to best deal with CNC control of spindle 
> speed on a machine with manually-changed belts and gears.

I have two gears on my lathe.  The gear change is done with M codes
instead of belts/levers, but that's not important.

The important thing is the feedback to EMC is the resulting spindle
speed.  If the gcode requests a speed that can't be reached for
whatever reason, spindle-at-speed never gets asserted, so the motion
won't start.  I have a vcp led showing "at speed" and if the tool is
not moving and the light is not coming on, it means I probably forgot
to pick the right gear.  Like you say, the problem is usually
apparent from the sound.

spindle-at-speed won't let the program cut at a wrong speed,
whatever the cause.  I don't know if this is a full solution but it
seems good enough for me - maybe this can be part of your answer.

Chris


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