On Sat, 2010-03-27 at 07:10 +0000, ben lipkowitz wrote:
> On Fri, 26 Mar 2010, Jon Elson wrote:
> > I've been thinking about how to best deal with CNC control of spindle
> > speed on a machine with manually-changed belts and gears.
> > I think I can rig optical sensors for the belt that would report what
> > belt ratio is set.  Detecting the position of the backgear handle is
> > easy.  So, the question is what to do when the belt/gear ratio is
> > inappropriate for the requested Sxxxx speed?  The most optimum would be
> > a message pops up saying "Backgear is engaged, can't reach 2720 RPM,
> > press R to resume when problem is corrected."  That is most likely not
> > easy to do with the current EMC2 setup.
> 
> Maybe I'm being too simplistic, but couldnt you just modify the mazak gear 
> change hal/ladder to turn on a pyVCP warning light or something?

Implicit to any real solution is a way to sense spindle RPM. Once that
is in place then if a compare of set spindle speed to requested could
trigger a pause/spindle stop to allow one to change gears/belts; then
resume. Having gone that far adding a number_of_teeth to the tool table
would allow one to compute/display chip load. 

Less automatic ways may be to simply sense spindle speed and display;
then hope the operator is alert. 

"Be Alert, we need more Lerts"  ... sign at Boeing Surplus

On my small machine I can always pause then manually kill the
spindle,etc. When one implements spindle-on/spindle-off to respond to
emc then things get more complicated. 

Having a feature to pause a job and stop the spindle would be a nice
feature. 

Dave
> 
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