Hi John,

You wrote:

>We use screws which have combined hex/posidriv heads with
>serrations under the head, which eliminates the need for star washers.
>We find these work very well for zinc plated parts. On epoxy painted
>parts,  they also seem to cut thru the paint and give a satisfactory
>result - you might feel "happier" if you have more than one screw
>for any given part.

Using these screw types may be "satisfactory" at the time of production, but 
what will be expected
when the product is placed into service and into varying environments? Will the 
newly exposed
chassis surfaces (I agree that they would very small) become so oxidized that 
the oxidation leaches
to the "satisfactory" ground connection? Probably not, but IMHO, due diligence 
might prescribe an
evaluation.

>We also use self-clinching PEM nuts with good results.
>Typically we find that where a grounding conductor has been
>brought to a particular area of our products, we would still
>pass the 0.1 ohm, 25A test when we remove the conductor.

May I ask how you pass this test when, as you stated, the conductor is removed 
(just curious).
Please provide clarification.

Best regards,

Ron Pickard
rpick...@hypercom.com



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