Morning

 

"Someone" really should have reported at least the first 2  of those
incidents to the relevant NTRL or to OSHA because that totally devalues the
FUS concept and is effectively fraud and could lead to dangerous products on
the US market L. OTOH, I doubt that anyone in the actual factories would
have worried much - anything for an "quiet life"!

 

Some of the others display a chronic lack of technical training and/or
expertise on the parts of the auditors in question, and could also lead to
cases where auditors don't spot safety-related discrepancies, and don't
issue stop shipment/variation notices, where they should have - and they
reflect very badly on the NTRLs which employ them. So what "qualifications"
(etc.) are the NRTLs required to ensure that their auditors have?

 

John Allen

W.London, UK

 

-----Original Message-----
From: Brian O'Connell [mailto:oconne...@tamuracorp.com] 
Sent: 11 February 2016 23:05
To: EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: [PSES] NRTL invoices

 

Refusal to pay for any audit services rendered that the NRTL deems necessary
will result in suspension of right to apply their mark to any products.

 

Stuff seen during various NRTL FUS audits:

- Asia sites - auditor arrives 0830, reads papers and drinks coffee until
1100, returns at 1300 with papers for QA to sign.

- Latin America site - auditor arrives 1030, asks what is in production,
logs times of 0800-1500 on audit form, then leaves about 1100.

- U.S. customer site - auditor arrives 0930, inspects units that do not bear
his agency's marks (and have never been assessed by any NRTL), writes
variation notice, then leaves about 1100.

- Canada customer site - auditor arrives 0730 goes directly to receiving
inspection and goes through files and component records then abruptly walks
out at 1600 with the audit report taped to the QA office door.

- Asia site - auditor writes variation notice because hi-pot test level is
too high. Their agency required 2500V, another wanted 3kV.

- Asia site - auditor writes variation notice because product is being
hi-potted twice during production process, and because one test level is a
bit higher than the report.

- Latin America site - auditor issues variation notice because cord sets
were bulk-packed in a separate box. 

- Latin America site - auditor issues variation notice because no ground
bond test is being done on a class II construction (auditor previously saw
it being done on a class I product). And there was no requirement in the
construction report.

 

Brian

 

-----Original Message-----

From: Richard Nute [ <mailto:ri...@ieee.org> mailto:ri...@ieee.org]

Sent: Thursday, February 11, 2016 2:27 PM

To: Brian O'Connell;  <mailto:EMC-PSTC@LISTSERV.IEEE.ORG>
EMC-PSTC@LISTSERV.IEEE.ORG

Subject: RE: [PSES] NRTL invoices

 

When I was hosting the FUS, I had a rule that inspection would not interrupt
or disrupt production.  I insisted that the inspector identify the products
to be inspected, the construction, and the components before we went to the
factory floor.  If the product was not in production that day, then it could
not be inspected.  I determined when it would be in production, and the
inspector could return on that date.  (Never happened.)  I refused to pay
for a non-inspection. 

 

I set a goal of zero variances from an inspection.

I did my own inspection in advance of when the unannounced inspection would
take place.

(Inspections at that time were quarterly; I could anticipate a window in
which the inspection would

occur.)  I found and corrected either the construction or the report.  The
certification house couldn't believe we could go so long -- two years --
without a variance, so they sent managers to oversee the inspections.  Zero
variances.

 

Rich

 

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