On Mon, 10 Sep 2007, Neil Buck wrote:

> Date: Mon, 10 Sep 2007 22:28:37 +0000 (UTC)
> From: Neil Buck <[EMAIL PROTECTED]>
> Reply-To: "Enhanced Machine Controller (EMC)"
>     <[email protected]>
> To: [email protected]
> Subject: [Emc-users] Spindle Speed Control with MESA m5i20
> 
> I'm half way through retrofitting a Cincinnati VMC with a MESA m5i20 setup. I
> would welcome some advice as to the best way to control the spindle. My goal 
> is
> to be able to do rigid tapping and fully automatic tool changes. My thoughts 
> are
> that since I am planning on adding a 4th rotary axis very soon I would like to
> not use the remaining spare axis on the m5i20 card. So I was thinking about
> using one of the digital outputs via a PWM HAL component. Then filtering the
> output with a simple RC low pass filter to provide the analog 0-10V that the
> spindle drive requires. The direction control is trivial using 2 relays driven
> from a couple of digital outputs. I wonder would this setup provide a command
> signal accurate enough for rigid tapping - or would it even matter given that
> the spindle generates an index pulse. Incidentally the spindle also has an
> output that indicates when the spindle is upto the requested speed, I was
> wondering whether it's worth using it or whether it's overkill.
>
> My other line of thought was to use a second m5i20 card and control the 
> spindle
> with one of the servo channels. Is this feasible? Overkill? A better option? 
> Has
> anyone had an experience good or bad running 2 of the m5i20 cards together in
> the same pc. Looking at the integration manual it looks very doable. Any real
> world experience would be much appreciated. So far I've got coordinated motion
> of the 3 axes and homing etc all sorted. Once the spindle is addressed it will
> be time to move onto the biggest hurdle: Automatic tool change using the 21 
> tool
> carousel. I'm planning on harvesting lots of good info from the MAZAK 
> conversion.
>
> I welcome any comments and suggestions on the above. Also would like to say 
> how
> impressed I've been with EMC and HAL so far. I've been running retrofit
> production machines on Mach3 for the last couple of years but have seen the
> light and am now in the process of converting them all over to EMC. Thankyou 
> to
> all the developers who have obviously invested a huge amount of time and 
> effort
> in making EMC so robust and configurable.
>
> Neil
>


Dont know if the driver has been updated to work with it, but thre has been a 
8 axis 5I20 HOSTMOT configuration around for some time. (If you dont need 
more than 1 connectors worth of I/O)

Peter Wallace

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