Kirk Wallace wrote:

> Please correct me if I am wrong, because I am making some of this up.
> With single stepping one stator winding acts on the rotor. The rotor and
> stator poles match well so there is a tight sweet spot. With half
> stepping, some of the steps use one winding an others use two, so their
> torque is nearly twice as much except the rotor poles are trying to
> compromise between two stator poles so there is a wider sweet spot (?).
The rotor and stator are not the two phase windings on a 
stepper.  It could be thought of as two separate single-phase 
motors with a 90 degree offset between them.  The magnets are in
the rotor.  See 
http://www.ece.osu.edu/ems/ee647/Lab_Manuals/Lab5.pdf
for a picture and more info.

But, you are right about the torque variation with the simple 
half-step scheme.  But, you double the excitation frequency from 
full-step mode, and that apparently is more important.

> 
> But, I don't think you can tune a real servo system down to the last few
> encoder counts, or am I wrong?
> 

Depends on the system, to a large extent.  But, yes, a 
well-tuned servo can indeed get down to a couple encoder counts
even during hard acceleration and discontrinuities in the 
velocity/accel curve.  I hold position within 15 encoder counts
on my minimill throughout a 60+ IPM move.  I'm  sure I could do 
better, but that is already down to 100 uinch, so why should I 
care.  (That machine has an encoder resolution of 128,000 
counts/inch, due to belt reduction and fine-thread screws.)

My Bridgeport holds to +/- 3 encoder counts, at 20,000 
counts/inch, pretty much throughout the speed range.  Those are 
velocity servos, though, and have additional DC tachometer 
feedback to the servo amps.

Jon

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