On Thu, 2008-06-19 at 01:33 -0400, Sergey Izvoztchikov wrote:
> Documentation on Ohmikron's parallel interface in on separate page 
> dedicated to PPT1006 . Follow detail links from SDS0707's page

Wow, I had a hard time finding that one. I usually look for a visual cue
(icon) for links, not a keyword embedded in text. There is enough
information on the link:

http://www.ohmikron.com/index.php?q=Q05hdlBhZ2V8U0hPV19TVEFUSUN8QkxLPUlORk9fUFBUMTAwNnxUUEw9Y2F0YWxvZy9QUFQxMDA2LnRwbA==
or
http://www.ohmikron.com/transfer/PPT1006.pdf

to get EMC to work with the PPT1006.

> When you mentioned "brushed DC servo system" were you talking about
> IMService's DeskCNC ? At the moment it's over my budged. What would be
> advantage(s) of it over CNC system using stepper motor for hobby use ?
> If I don't plan production runs or any other kind of shop like use for
> my system, I think I should be fine with stepper motors.

I am not aware of DeskCNC. I just mean a system based on a DC brushed
motor. IMService does have a good example:

http://www.cadcamcadcam.com/index.asp?PageAction=VIEWPROD&ProdID=61

but it could be any similar motor, such as:

http://surpluscenter.com/item.asp?UID=2008061910243538&item=10-1674&catname=electric
http://surpluscenter.com/item.asp?UID=2008061910243538&item=1043-A&catname=electric

In looking at the IMService information, their motor has some advantages
in that it, comes with an encoder and gear reduction, so this would save
some work. The plain motors linked above don't include these things. I
normally use a belt reduction so that there is no backlash added by a
gear reducer and I mount the encoder on the end of the axis ballscrew
and not the motor shaft. For me making these parts is part of the fun
and lets me configure the machine to my preferences. Plus, I save a
little money. You can get belts and pulleys from Mcmaster.com . I
normally use encoder disks and sensors from usdigital.com . 

Here is Chris's Sherline example:

http://timeguy.com/cradek-files/cnc/lathe/DSCN6295.JPG

but I would change it by putting the encoder on the big pulley on the
leadscrew.

A motor driver can be as simple as:

http://emergent.unpy.net/projects/01142347802

Others on the list should be better at suggesting a simple or cheap
driver that would get you started.

I am not a fan of steppers because they don't normally have position
feed-back. When EMC commands a move, the number of steps and direction
are sent to the stepper motor and it is assumed that the motor completes
those steps. The performance of your system needs to be well tested so
that you can set the stepping parameters so that the motors are never in
a condition to lose steps. If you do lose steps, you often won't know
until it shows up in your parts.

With a servo system the encoder feeds back position information as a
move is being made. EMC then corrects for errors. Also the encoder
position information is used for the position display, so the position
on the screen is the position of the machine. For a stepper, the
position display is based on step counts, so if you lose motor steps,
your display "loses" steps too. Encoders can be used with steppers but
it gets complicated as to how to implement them.

You should be fine with steppers. My Shizuoka mill has steppers (for a
while) and they work fine. Tormach has a compelling argument for using
steppers which is here:

http://www.tormach.com/document_library/TD30204_DesignAnalysis.pdf

Some people say that tuning servos is difficult and complicated, but
stepper behavior changes dependent on load, system mass, and speed
(frequency). If your stepper decides to misbehave at a certain speed or
load, analyzing and correcting the problem can be more difficult because
you don't normally have the feed back element and you have fewer options
for correcting the problem. Usually you take a guess and then dumb down
the settings for a safety factor.

Given EMC's features, very little cost difference, and being able to
build a usable system as time and money becomes available, I prefer
brushed servo's. 
-- 
Kirk Wallace (California, USA
http://www.wallacecompany.com/machine_shop/ 
Hardinge HNC/EMC CNC lathe,
Bridgeport mill conversion, doing XY now,
Zubal lathe conversion pending
Craftsman AA 109 restoration
Shizuoka ST-N/EMC CNC)


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