On Wed, 2009-04-22 at 12:04 +0000, Tom wrote:
> Kirk Wallace <kwall...@...> writes:
> 
> > 
> > I have had a chance to play with my washing machine motor:
> > 
> > http://www.wallacecompany.com/machine_shop/wash_motor/ 
... snip
> Hi Kirk,
> 
> It sounds like you might have to reduce your motor max voltage setting in the 
> vfd parameters, assuming the parameters in the vfd can be changed.
> I have been using a 220V Danfoss 6000 series vfd to spin my washing machine 
> motor. I recall that I set the motor to ramp up starting at zero volts & zero 
> Hz. The ramp time to achieve the motor nameplate ratings (190V & 240 Hz) was 
> around 1 second. I will look at the motor parameters in the vfd today and 
> report back. 
> 
> Tom

Thanks Tom, that fixed it. 

I made these changes to the factory settings on my Freqrol FR-Z200
http://www.meau.com/functions/dms/getfile.asp?ID=010000000000000001000000234200000
 
(short URL) http://alturl.com/qqbm 

Function  3 - V/F (base frequency) = 110Hz (was 50Hz)
         18 - High-speed maximum frequency limit = 240Hz (overrides
Func.1, was 120Hz, will go to 360Hz) 
         19 - Base Frequency Voltage = 110VAC (was 9999VAC, so presently
the voltage ramps up from 3% at 0RPM to 100% or 110VAC at 110Hz, then
stays at 110VAC until 240Hz)

At 240Hz, I get 7200RPM, 2.5Amps, 110VAC. This particular VFD goes up to
360Hz so I expect I could get up to 10,800RPM. With no load the motor
gets warm. With a minor load the motor gets warm to the point of being
too uncomfortable to hold. With cooling, I would guess 400Watts or 1/2HP
could be had.

I haven't checked this yet, but I suspect that the PWM voltage to the
motor is still 220 Volts. The motor has a 110 Volt rating, so this may
be an issue.

I have no idea how well the bearings would hold up, but it may be easy
to upgrade these if necessary.

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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