I cut a lot of 6061and 7075 dry, but for finish cuts I use a little A9. Most 
of the parts I make are small. I get a mirror finish with a light final cut 
and just a brushed on coat of A9. I use it for tapping, drilling, and 
reaming as well. It smells pretty vile, but not as bad as coal oil.

Dick

> On Sun, 2009-09-06 at 18:29 +1000, Erik Christiansen wrote:
>> On Sat, Sep 05, 2009 at 02:19:50AM -0400, Gene Heskett wrote:
>> >
>> > Hard grades of alu can be cut at faster feed speeds but requires the 
>> > surface
>> > be well flooded to preserve the finish and exclude as much oxygen from 
>> > the
>> > cut as is possible.  That of course we all know.
>>
>> Having just produced a shoebox full of Al swarf, cutting dry, I am
>> abashed. But "suds" is reputed to get into felt slide wipers, and rust
>> intermittently used machines, so I've never used that. An attempt to use
>> neat oil resulted in gluggy heaps of aluminium porridge encumbering the
>> tool. Is thinner oil the answer?
>>
>> Erik



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